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2021 Chevrolet Express

Van
0 EPA-rated configurations
Data refreshed 2026-09-11
D
Safety Signal
62 / 100 from the NHTSA recall record
Recalls2 critical3
Complaintsowner reports to NHTSA14
Crash ratingNHTSA overall—
20262025202420232022202120202019201820172016
Active NHTSA advisory: park outside and away from structures until repaired. Check your VIN at nhtsa.gov/recalls and see the recall details below.

The 2021 Chevrolet Express is a van; vehicles over 8,500 lb GVWR are not certified for fuel economy by the EPA, so this page is built from NHTSA's recall, complaint and investigation records. NHTSA lists 3 recall campaigns for this model year, 2 rated critical, which gives it a Safety Signal grade of D. Owners have filed 14 complaints, most often about the fuel/propulsion system.

Specs & fuel economy

Source: EPA fueleconomy.gov

No EPA fuel-economy record: the EPA does not certify vehicles over 8,500 lb GVWR. Recall, complaint and investigation data below come from NHTSA.

Factory warranty running out?

The 2021 Chevrolet Express is in the years where transmission, electronics and drivetrain repairs land on the owner. Compare extended-coverage quotes in about two minutes.

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Recalls (3)

Source: NHTSA recall database
!critical

Electrical System

N222386050
150,830 vehicles
ProblemGeneral Motors, LLC (GM) is recalling certain 2003-2023 Chevrolet Express Cutaway and GMC Savana Cutaway incomplete vehicles equipped with wiring for an optional rear heating, ventilation, and air-conditioning (HVAC) system. When the HVAC blower motor circuit is left unused with exposed connectors and wiring, the circuit can corrode and overheat.RiskAn overheated electrical circuit increases the risk of a fire.FixDealers will properly seal the rear HVAC blower motor circuits at the left side B-pillar, free of charge. Owner notification letters were mailed May 2, 2023. Owners may contact Chevrolet customer service at 1-800-222-1020 or GMC customer service at 1-800-462-8782. GMC's number for this recall is N222386050.
NHTSA campaign 23V247000reported Apr 6, 2023General Motors, LLC
!critical

Electrical System

N202325160
Park outside10,154 vehicles
ProblemGeneral Motors, LLC (GM) is recalling certain 2021 Chevrolet Express and GMC Savana vehicles equipped with 6.6L gasoline engines. The positive battery cable terminals may contact a fuse block assembly attachment post and cause an electrical short circuit.RiskA short-circuit can increase the risk of a fire.FixOwners are advised to park their vehicles outside and away from structures until the repair is complete. GM will notify owners, and dealers will remove a portion of the anti-rotation tab on both positive battery cable terminals near the fuse block assembly attachments, free of charge. If too much of the tab had been removed during prior servicing, the battery cable will be replaced, free of charge. The recall began April 16, 2021. Owners may contact Chevrolet customer service at 1-800-222-10
NHTSA campaign 21V189000reported Mar 18, 2021General Motors, LLC
▲high

Tires

N212329050
33,838 vehicles
ProblemGeneral Motors LLC (GM) is recalling certain 2020 Buick Enclave, Cadillac XT4, XT5, Escalade, Escalade ESV, Chevrolet Suburban, Tahoe, Traverse, GMC Yukon, Yukon XL, 2018-2021 Chevrolet Express, GMC Savana, 2019-2020 Chevrolet Blazer, Silverado 1500, GMC Acadia, Sierra 1500, and certain Continental tires sold to the aftermarket for various model year 2018-2021 vehicles. The affected tires were cured for too long during production.RiskOver cured tires may develop a break in the sidewall resulting in sudden air loss or a belt edge separation which could lead to a tread/belt loss. Either condition can cause a loss of vehicle control, increasing the risk of a crash.FixGM will notify owners, and dealers will inspect the tires, replacing them as necessary, free of charge. The recall began March 22, 2021. Owners may contact GMC customer service at 1-888-988-7267, Buick customer service at 1-866-608-8080, Chevrolet customer service at 1-800-222-1020 or Cadillac customer service at 1-800-458-8006. GM's number for this recall is N212329050.
NHTSA campaign 21V115000reported Feb 25, 2021General Motors, LLC

NHTSA defect investigations

Power Train — 6L90 Transmission Failure closed

The Office of Defects Investigation (ODI) opened this Preliminary Evaluation (PE) after receiving one Vehicle Owner Questionnaire (VOQ) complaint related to four school buses built on General Motors (GM) van chassis. The VOQ alleged transmission failure resulting in a loss of all forward gear. In ODI's pre-investigative discussions with GM, ODI learned that valve body separator plates had been machined out of tolerance during production periods between October 2016 to April 2017 and February 2021 to April 2021. This out of tolerance machining may create excessive wear to the valve body check balls, possibly resulting in an inability to engage drive or reverse. The potential loss of drivabili

Opened Sep 27, 2023 · closed Jan 10, 2025 · action PE23016

Owner complaints

Source: NHTSA complaint database
14complaints filed

1 involved a crash · 1 a fire · 1 injuries · 0 deaths reported

Filed per year: 2022: 2 · 2023: 4 · 2024: 2 · 2025: 3 · 2026: 3

Most-cited components

Fuel/Propulsion System3
Air Bags3
Service Brakes3
Tires2
Power Train2
Structure2

What owners describe

“Vehicle Caught Fire while driving on the highway. This is the third Chevy express 2021 that caught fire in last three months. 1GB0GRFP9M1249499 - 2021 Chevy Express 3500 - Date of Fire - July 6th 2026 1GB0GRF72N1218998 - 2022 Chevy Express 3500 - Date Of Fire - April 16th 2026 1GB0GRFP0M1249665 - 2021 Chevy Express 350…”Jul 8, 2026 · Air Bags · NHTSA owner report
“Vehicle Caught Fire while driving on the highway. This is the third Chevy express 2021 that caught fire in last three months. 1GB0GRFP9M1249499 - 2021 Chevy Express 3500 - Date of Fire - July 6th 2026 1GB0GRF72N1218998 - 2022 Chevy Express 3500 - Date Of Fire - April 16th 2026 1GB0GRFP0M1249665 - 2021 Chevy Express 350…”Jul 8, 2026 · Air Bags · NHTSA owner report
“The contact owns a 2021 Chevrolet Express 3500. The contact stated that while driving 30 MPH, there was a burning odor coming from the vehicle, and the vehicle was pulled over into the right lane. Upon exiting the vehicle, the contact became aware that the front wheels were smoking. Additionally, the brake pedal went t…”Mar 16, 2026 · Electrical System · NHTSA owner report

Complaint counts are raw owner reports to NHTSA, not verified defects, and scale with how many were sold. Use them to spot patterns, not to rank.

Crash ratings

Source: NHTSA NCAP
ConfigurationOverallFrontalSideRolloverRollover risk
VAN RWDnot ratednot ratednot rated★★★☆☆29%
VAN RWDnot ratednot ratednot rated★★★☆☆29%
VAN RWDnot ratednot ratednot rated★★★☆☆28%

NHTSA New Car Assessment Program.

Other Express model years

C

2026 Chevrolet Express

3 recalls · 0 complaints

D

2025 Chevrolet Express

4 recalls · 0 complaints

A

2024 Chevrolet Express

1 recalls · 3 complaints

C

2023 Chevrolet Express

3 recalls · 4 complaints

B

2022 Chevrolet Express

2 recalls · 7 complaints

C

2020 Chevrolet Express

2 recalls · 16 complaints

F

2019 Chevrolet Express

6 recalls · 10 complaints

F

2018 Chevrolet Express

8 recalls · 12 complaints

F

2017 Chevrolet Express

8 recalls · 21 complaints

F

2016 Chevrolet Express

8 recalls · 17 complaints

Sources & method

Safety Signal starts every model-year at 100 and subtracts points per open NHTSA recall campaign by severity: critical 15 (fire risk, park-outside or do-not-drive advisories), high 8 (brakes, steering, airbags, loss of drive power, structure, battery), moderate 6, minor 3 (software, labels, lighting fixed by an update). Floor 35. A ≥ 90, B ≥ 80, C ≥ 70, D ≥ 60, otherwise F. Complaint counts and NHTSA crash ratings are shown separately and are not blended into the grade.

EPA figures come from fueleconomy.gov vehicle records. Recalls, complaints, investigations and crash ratings come from NHTSA's public flat files, refreshed weekly.

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