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2016 Chevrolet Express

Van
0 EPA-rated configurations
Data refreshed 2026-09-11
F
Safety Signal
35 / 100 from the NHTSA recall record
Recalls4 critical8
Complaintsowner reports to NHTSA17
Crash ratingNHTSA overall—
20262025202420232022202120202019201820172016

The 2016 Chevrolet Express is a van; vehicles over 8,500 lb GVWR are not certified for fuel economy by the EPA, so this page is built from NHTSA's recall, complaint and investigation records. NHTSA lists 8 recall campaigns for this model year, 4 rated critical, which gives it a Safety Signal grade of F. Owners have filed 17 complaints, most often about the structure.

Specs & fuel economy

Source: EPA fueleconomy.gov

No EPA fuel-economy record: the EPA does not certify vehicles over 8,500 lb GVWR. Recall, complaint and investigation data below come from NHTSA.

Factory warranty running out?

The 2016 Chevrolet Express is in the years where transmission, electronics and drivetrain repairs land on the owner. Compare extended-coverage quotes in about two minutes.

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Recalls (8)

Source: NHTSA recall database
▲high

Service Brakes, Hydraulic

N242466950
18,325 vehicles
ProblemGeneral Motors, LLC (GM) is recalling certain 2013-2019 Chevrolet Express Cutaway and GMC Savana Cutaway vehicles equipped with optional GM-provided body mounts (RPO BNC). The brake line may have insufficient clearance to the body mounts, which can result in brake line damage that can lead to a brake fluid leak.RiskA brake fluid leak can result in brake failure, increasing the risk of a crash.FixDealers will inspect and replace the brake line as necessary, free of charge. Interim letters informing owners of the safety risk were mailed November 5, 2024. A second notice will be sent once the remedy becomes available, anticipated February 28, 2025. Owners may contact Chevrolet customer service at 1-800-222-1020, or GMC customer service at 1-800-462-8782. GM's number for this recall is N242466950.
NHTSA campaign 24V702000reported Sep 19, 2024General Motors, LLC
!critical

Electrical System

N222386050
150,830 vehicles
ProblemGeneral Motors, LLC (GM) is recalling certain 2003-2023 Chevrolet Express Cutaway and GMC Savana Cutaway incomplete vehicles equipped with wiring for an optional rear heating, ventilation, and air-conditioning (HVAC) system. When the HVAC blower motor circuit is left unused with exposed connectors and wiring, the circuit can corrode and overheat.RiskAn overheated electrical circuit increases the risk of a fire.FixDealers will properly seal the rear HVAC blower motor circuits at the left side B-pillar, free of charge. Owner notification letters were mailed May 2, 2023. Owners may contact Chevrolet customer service at 1-800-222-1020 or GMC customer service at 1-800-462-8782. GMC's number for this recall is N222386050.
NHTSA campaign 23V247000reported Apr 6, 2023General Motors, LLC
▲high

Visibility

N192218960
1,159 vehicles
ProblemGeneral Motors LLC (GM) is recalling certain 2016-2019 Chevrolet Express and GMC Savana vehicles. One or both of the rear-quarter windows may be tempered glass instead of laminated glass. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 226, "Ejection Mitigation."RiskTempered glass increases the risk of injury in the event of a side impact or rollover crash.FixGM will notify owners, and dealers will replace the tempered glass windows with laminated glass windows, as necessary, free of charge. The recall began July 5, 2019. Owners may contact GM customer service at 1-586-596-1733. GM's number for this recall is N192218960.
NHTSA campaign 19V387000reported May 23, 2019General Motors LLC
!critical

Electrical System

18299
30,448 vehicles
ProblemGeneral Motors LLC (GM) is recalling certain 2016-2018 Chevrolet Express and GMC Sierra vehicles equipped with a single, manual, rear climate control module (CCM). If the temperature is set to maximum heat or the mode knob is set to maximum floor vent and an electrical short occurs, components within the CCM may overheat.RiskIf the CCM overheats, there is an increased risk of a fire in the vehicle's headliner.FixGM will notify owners, and dealers will remove the electrical insulation from a wiring connector within the CCM to remove the fire risk, free of charge. The recall began November 6, 2018. Owners may contact Chevrolet customer service at 1-800-222-1020 or GMC customer service at 1-800-462-8782. GM's number for this recall is 18299.
NHTSA campaign 18V655000reported Sep 21, 2018General Motors LLC
!critical

Visibility

18155
207,483 vehicles
ProblemGeneral Motors LLC (GM) is recalling certain 2014-2017 Chevrolet Express and GMC Savana vehicles equipped with power windows. Liquid may leak into the driver's power window switch and cause corrosion, resulting in high electrical resistance.RiskHigh electrical resistance can increase the risk of a fire.FixGM will notify owners, and dealers will replace the driver side window switch, free of charge. The recall began August 10, 2018. Owners may contact Chevrolet customer service at 1-800-222-1020 or GMC customer service at 1-800-462-8782. GM's number for this recall is 18155.
NHTSA campaign 18V295000reported May 3, 2018General Motors LLC
!critical

Equipment

18146
6,154 vehicles
ProblemGeneral Motors LLC (GM) is recalling certain 2009-2014 Chevrolet Silverado HD and GMC Sierra HD, 2009 GMC Topkick 5000, 6000, 7000 and 8000 Series and Isuzu F Series, and 2009-2018 Chevrolet Express, and GMC Savana vehicles, equipped with certain Plastic-Handle Fire Extinguishers or Push Button 'Pindicator' Fire Extinguishers. These extinguishers may become clogged, preventing the extinguisher from discharging as expected or requiring excessive force to activate the extinguisher. Additionally, in certain models, the nozzle may detach from the valve assembly with enough force that it could cause injury and also render the product inoperable. For a full list of the affected fire extinguisheRiskIn the event of a fire, if the fire extinguisher does not function properly, it can increase the risk of injury.FixGM will notify owners, instructing them to contact Kidde to get a replacement fire extinguisher, free of charge. The recall began June 11, 2018. Owners may contact Chevrolet customer service at 1-800-222-1020, GMC customer service at 1-800-462-8782, and Isuzu customer service at 1-866-441-9638. GM's number for this recall is 18146.
NHTSA campaign 18V267000reported Apr 26, 2018General Motors LLC
▲high

Visibility

16036
40 vehicles
ProblemGeneral Motors LLC (GM) is recalling certain model year 2016-2017 Chevrolet Express manufactured September 25, 2015, to August 22, 2016, and 2016 GMC Savana cargo and cutaway vans manufactured January 28, 2016, to May 18, 2016. The affected vehicles were manufactured without an inside rearview mirror and with a right-hand convex exterior review mirror. These vehicles are required to have either an inside rearview mirror or both left and right-hand flat exterior rearview mirrors. Thus, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 111, "Rearview Mirrors."RiskIf the driver does not have a clear unobstructed view to the back of the vehicle, it can increase the risk of a crash.FixGM will notify owners, and dealers will instal a right-hand flat rearview mirror, free of charge. The recall began on November 8, 2016. Owners may contact Chevrolet customer service at 1-800-222-1020, or GMC customer service at 1-800-462-8782. GM's number for this recall is 16036.
NHTSA campaign 16V700000reported Sep 29, 2016General Motors LLC
▲high

Tires

15819
321 vehicles
ProblemGeneral Motors LLC (GM) is recalling certain model year 2014-2016 Chevrolet Express and GMC Savana incomplete vehicles equipped with a 159 inch wheel base manufactured August 2, 2013, to January 30, 2016. The affected vehicles were shipped to final stage manufacturers without a tire pressure monitoring system (TPMS). As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 138, "Tire Pressure Monitoring Systems."RiskWithout a TPMS, the driver would not be alerted if one or more tires became under inflated. Driving with under inflated tires increases the risk of a crash.FixGM will notify owners, and dealers will install the hardware and software necessary to equip the vehicles with a TPMS, free of charge. The recall began on May 25, 2016. Owners may contact Chevrolet customer service at 1-800-222-1020, or GMC customer service at 1-800-462-8782. GM's number for this recall is 15819.
NHTSA campaign 16V184000reported Apr 1, 2016General Motors LLC

NHTSA defect investigations

Power Train — 6L90 Transmission Failure closed

The Office of Defects Investigation (ODI) opened this Preliminary Evaluation (PE) after receiving one Vehicle Owner Questionnaire (VOQ) complaint related to four school buses built on General Motors (GM) van chassis. The VOQ alleged transmission failure resulting in a loss of all forward gear. In ODI's pre-investigative discussions with GM, ODI learned that valve body separator plates had been machined out of tolerance during production periods between October 2016 to April 2017 and February 2021 to April 2021. This out of tolerance machining may create excessive wear to the valve body check balls, possibly resulting in an inability to engage drive or reverse. The potential loss of drivabili

Opened Sep 27, 2023 · closed Jan 10, 2025 · action PE23016

Owner complaints

Source: NHTSA complaint database
17complaints filed

0 involved a crash · 2 a fire · 0 injuries · 0 deaths reported

Filed per year: 2016: 5 · 2017: 1 · 2018: 2 · 2019: 3 · 2020: 1 · 2022: 2 · 2023: 1 · 2024: 1 · 2025: 1

Most-cited components

Structure3
Electrical System3
Service Brakes3
Unspecified2
Engine2
Seat Belts1

What owners describe

“The contact owns a 2016 Chevrolet Express. The contact stated while driving 65 MPH, the “Service Engineâ€� warning light flashed on and off. The contact stated that after arriving to the residence and shifting into reverse(R), the vehicle failed to respond as needed. The vehicle was turned off and restarted and the c…”Jan 7, 2025 · Engine · NHTSA owner report
“ABS Module Broken. Needs repair. No part available. Part Number 84055065 needed. Vehicle was on highway slowed on to onramp when ABS went off for no reason. Van Pulled to right drastically.”Apr 1, 2024 · Service Brakes · NHTSA owner report
“LT245/75R16 The fist tire failure was rear driver's side which caused a code service stable trac- this caused the vehicle to lose power and engine to die. I made home at 20mph in yraffic.I spent $500 for diagnostic check and new tire. The tire is misshapen and alerts sensor that caused engine to lose power and ultimate…”Aug 1, 2023 · Tires · NHTSA owner report

Complaint counts are raw owner reports to NHTSA, not verified defects, and scale with how many were sold. Use them to spot patterns, not to rank.

Crash ratings

Source: NHTSA NCAP

NHTSA has not published 5-Star crash ratings for this model year.

Other Express model years

C

2026 Chevrolet Express

3 recalls · 0 complaints

D

2025 Chevrolet Express

4 recalls · 0 complaints

A

2024 Chevrolet Express

1 recalls · 3 complaints

C

2023 Chevrolet Express

3 recalls · 4 complaints

B

2022 Chevrolet Express

2 recalls · 7 complaints

D

2021 Chevrolet Express

3 recalls · 14 complaints

C

2020 Chevrolet Express

2 recalls · 16 complaints

F

2019 Chevrolet Express

6 recalls · 10 complaints

F

2018 Chevrolet Express

8 recalls · 12 complaints

F

2017 Chevrolet Express

8 recalls · 21 complaints

Sources & method

Safety Signal starts every model-year at 100 and subtracts points per open NHTSA recall campaign by severity: critical 15 (fire risk, park-outside or do-not-drive advisories), high 8 (brakes, steering, airbags, loss of drive power, structure, battery), moderate 6, minor 3 (software, labels, lighting fixed by an update). Floor 35. A ≥ 90, B ≥ 80, C ≥ 70, D ≥ 60, otherwise F. Complaint counts and NHTSA crash ratings are shown separately and are not blended into the grade.

EPA figures come from fueleconomy.gov vehicle records. Recalls, complaints, investigations and crash ratings come from NHTSA's public flat files, refreshed weekly.

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