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Early Warning Reporting · Chevrolet

Chevrolet Express: deaths and injuries the manufacturer reported to NHTSA

Chevrolet reported 149 incidents alleging a death or injury in a Chevrolet Express, model years 2001–2025, in its quarterly Early Warning reports to NHTSA (49 CFR 579.21), through 2026 Q1. Each is a claim the manufacturer received, not a finding; NHTSA does not verify them.

Photo: Dmitrii Filatov / Unsplash
149 incidents reported
18 deaths, as claimed
179 injuries, as claimed
2001–2025 model years named

By model year

Source: manufacturer EWR death and injury reports and production reports
Model yearIncidentsKilledInjuredBuiltPer 100,000 built
2001102——
2002202——
2003101——
2004303——
2005708——
20068410——
200710310——
200812213——
200912112——
201016219——
201115417——
201210115——
201312019——
201413116——
2015607——
2016507——
201780966,70512
201820341,9634.8
201910152,9551.9
202020243,4744.6
202110137,6902.7
202310138,5002.6
202510143,0762.3

The model year is the one the manufacturer named in the report. A model year with its own page links to it. “Built” is the manufacturer’s cumulative production for the model year from its latest Early Warning production report; the rate is incidents per 100,000 of them.

By the system the claimant named

Source: as the manufacturer reported it
System namedIncidentsKilled
Air Bags795
No System/Component Specified185
Fire132
Steering System112
Service Brake System101
Electrical System90
Seat Belts94
Rollover86
Structure73
Power Train41
Fuel System42
Visibility32
Suspension System31
Vehicle Speed Control31
Seats22
Engine and Cooling System20
Exterior Lighting10
Tires10
Parking Brake System10

An incident naming several systems is counted under each. “Fire” and “Other” are categories in the rule, not systems.

Every one of these, dated and numbered

The defect dossier for the Chevrolet Express puts each report beside the recalls, investigations, bulletins and owner complaints on the same system, as a PDF and two CSVs: the Chevrolet Express, one system, every model year, numbered as exhibits.

The incidents

Source: VIN shown as NHTSA publishes it: the first eleven characters
IncidentModel yearStateKilledInjuredSystems namedReported
2025-11-202025—01Air Bags2025 Q4
2024-10-042021FL01Fire2024 Q4
2024-06-052023NC01Air Bags2024 Q2
2023-12-202016SC01Electrical System2024 Q1
2023-07-282014MN01Air Bags2023 Q3
2022-07-182016IA01Air Bags2022 Q3
2022-06-302016TX03Electrical System · Air Bags2022 Q3
2022-05-182014IL02Air Bags2022 Q2
2021-12-232013GA01Air Bags2022 Q1
2021-05-062020FL01Air Bags2021 Q2
2021-04-202019CA01Air Bags2021 Q2
2020-03-062020IL01Air Bags2020 Q1
2019-08-222017IL01Air Bags2019 Q3
2019-07-012013MS01Air Bags2019 Q3
2019-04-242017MS01Steering System2019 Q2
2019-03-012011MT01Air Bags · Seat Belts2019 Q1
2019-02-152010TX01Air Bags2019 Q1
2019-01-252018MD01Air Bags2019 Q1
2019-01-212018KY02Air Bags2019 Q1
2018-06-272012MO01Visibility · Fire2018 Q3
2018-06-182014PA01Air Bags2018 Q2
2018-04-202017OK01Seats2018 Q3
2018-04-032017ME01Service Brake System2018 Q2
2018-03-222017—01Structure2018 Q1
2018-03-132010PA23No System/Component Specified2018 Q2
2018-03-062017VA01Fire2018 Q2
2018-03-052015OH01Air Bags2018 Q2
2018-02-072017NY01Structure2018 Q1
2017-10-022017AZ02Service Brake System2017 Q4
2017-07-272016NY01Electrical System · Exterior Lighting2019 Q3
2017-05-302014—01Fuel System2017 Q2
2017-05-302014NY01Fuel System2017 Q2
2017-04-282011CT01Air Bags2017 Q2
2017-04-102010TN01Air Bags2017 Q2
2017-02-172015MN01Fuel System2017 Q2
2016-12-162014AR02Air Bags2017 Q1
2016-10-192012AL02Air Bags2016 Q4
2016-09-272015CA01Power Train · Vehicle Speed Control2016 Q4
2016-09-262009FL10Seat Belts2018 Q3
2016-09-012015CA02No System/Component Specified2017 Q1
2016-09-012015CA01Air Bags2016 Q3
not reported2007—01Air Bags2016 Q3
not reported2012IA01Suspension System · Power Train2016 Q3
2016-08-072009IL01Air Bags2016 Q3
2016-04-222008NV10Suspension System · Visibility · Seat Belts · Rollover2017 Q1
2016-04-012014LA10Power Train2018 Q1
2016-02-182013CA01Fire2016 Q1
2016-02-042013CA01Fire2016 Q1
2016-01-292015KY01Air Bags2016 Q1
2016-01-292013IN02Air Bags2016 Q1
2016-01-282008NY01Air Bags2016 Q1
2016-01-252010CT01Steering System2016 Q1
2015-11-172013NC01Air Bags2015 Q4
2015-10-302016MI01Air Bags2015 Q4
2015-10-222013CA03Air Bags2015 Q4
2015-10-052011CA01Air Bags2016 Q1
2015-10-052014CT01Steering System2015 Q4
2015-10-042013TX01Seat Belts2017 Q4
2015-09-272012NJ05Engine and Cooling System · Fire2016 Q1
2015-09-052011NV23No System/Component Specified2017 Q4
2015-08-112011MI01Air Bags2016 Q4
2015-07-202014PA02Air Bags2015 Q3
2015-07-152008KS02No System/Component Specified2015 Q3
2015-06-302013CA04No System/Component Specified2015 Q3
2015-06-162014OR01Fire2015 Q3
2015-05-262009CT01Fire2015 Q3
2015-05-132010TX01Air Bags2015 Q2
2015-04-272014CA02Air Bags · Tires2015 Q2
2015-04-232007GA01No System/Component Specified2015 Q4
2015-04-232007GA01Air Bags2015 Q2
2015-04-162009AL01Air Bags · Fire2015 Q2
2015-04-042007NY02Air Bags2015 Q4
2015-03-122009—01No System/Component Specified2016 Q1
2015-02-152014CA01Steering System2015 Q2
2015-01-172006CO25Structure · Seats2015 Q4
2015-01-142012LA01No System/Component Specified2016 Q1
2015-01-072010DC01Electrical System · Air Bags · Fire2015 Q1
2014-12-222014NC01Air Bags2015 Q3
2014-11-112012OH01Suspension System2014 Q4
2014-10-302010IA01Air Bags2014 Q4
2014-10-232011WA01No System/Component Specified2015 Q1
2014-07-162012IL01Air Bags2014 Q3
2014-07-142013NY02Air Bags2014 Q3
not reported2010AL01Steering System · Electrical System2014 Q2
2014-04-282009TX01Air Bags2014 Q4
2014-04-192012KY01No System/Component Specified2014 Q2
2014-02-112007TX10No System/Component Specified2015 Q4
2014-02-112007TX21Fuel System · Fire · Rollover2014 Q3
2013-12-272005IL01Air Bags2013 Q4
2013-12-022005OR01Air Bags2013 Q4
2013-11-272010TX01Electrical System2014 Q1
2013-11-272010TX01Electrical System2013 Q4
2013-11-052013CA01Service Brake System2013 Q4
2013-09-162006CA01Air Bags2013 Q3
2013-08-192011NY01Engine and Cooling System · Air Bags2013 Q3
2013-06-272013CA01Structure2013 Q3
2013-03-122008OR01Air Bags2013 Q4
2013-01-262012—11Steering System · Air Bags2015 Q1
2012-12-312010TN01Air Bags2013 Q1
2012-11-282009MA01Air Bags2012 Q4
2012-11-152005FL01No System/Component Specified2013 Q4
2012-11-092010VA01Steering System2012 Q4
2012-11-072011GA02Air Bags · Seat Belts2012 Q4
2012-09-102011MI01Vehicle Speed Control2012 Q4
2012-08-142011FL10Service Brake System · Vehicle Speed Control2014 Q3
2012-08-082008MO01Parking Brake System2012 Q3
2012-08-012011NY01Air Bags2012 Q3
2012-04-062007NJ01Air Bags · Seat Belts2012 Q2
2012-03-222012WA01Service Brake System2012 Q2
2012-03-142011VA02Steering System · Service Brake System2012 Q1
2012-03-022005MI01Electrical System · Air Bags2014 Q3
2012-02-152005PA02Air Bags2012 Q1
2011-12-212008PA02No System/Component Specified2015 Q2
2011-12-212008PA02Service Brake System2012 Q1
2011-12-152011TX01Air Bags2011 Q4
2011-12-062011FL01Air Bags2011 Q4
2011-11-302009TN01Air Bags2011 Q4
2011-11-212004CA01Service Brake System2011 Q4
2011-10-292006NY01Air Bags2011 Q4
2011-10-072004OH01Air Bags2011 Q4
2011-09-072003MA01Air Bags2011 Q3
2011-08-312010IL01Air Bags2011 Q3
2011-08-292008IN01Air Bags · Fire2011 Q3
2011-05-252007CA01Air Bags2011 Q2
2011-04-292006OR01Air Bags · Rollover2011 Q2
2011-03-212006AL10Steering System · Air Bags · Seat Belts · Structure · Rollover2013 Q1
2011-02-102007WV01Steering System2011 Q1
2011-01-302004IN01No System/Component Specified2012 Q1
2010-12-202009NJ01Air Bags2011 Q1
2010-12-172011NY10Air Bags2013 Q1
2010-10-272010LA01Air Bags2010 Q4
2010-10-102009NV01Air Bags2010 Q4
2010-10-032001PA02Air Bags · Rollover2010 Q4
2010-09-152006TX10Visibility · Air Bags · Rollover2010 Q4
2010-07-222010MD01No System/Component Specified2015 Q1
2010-07-222010MD02Service Brake System2010 Q3
2010-07-062009CA02Service Brake System2010 Q3
2010-07-062008FL01Air Bags2010 Q3
2010-06-012008IL01Structure2011 Q2
2010-04-282009KY01Power Train · Fire2010 Q2
2010-03-202002WI01Air Bags2010 Q2
2010-01-042008AL10Air Bags · Seat Belts · Rollover2010 Q1
2009-12-292007TN01Air Bags2010 Q1
2009-11-252005TX01Seat Belts · Rollover2011 Q2
2009-07-212006PA01Structure2010 Q1
2009-06-152005TX01Steering System · Electrical System2010 Q1
2009-04-072008IL01No System/Component Specified2015 Q2
2007-10-282002MI01No System/Component Specified2010 Q1
2006-10-312006NC01No System/Component Specified2012 Q4

Each row above is a claim or notice Chevrolet received alleging a death or injury in a Chevrolet Express and reported to NHTSA as 49 CFR 579.21 requires; NHTSA does not verify it, and a Express that sold more will have more rows. All Chevrolet models · What these reports are, and are not.