2020–2026 Volvo C40 and 8 other Volvo models: service brakes recall
A loss of brake function increases the risk of a crash.
What was reported
Source: manufacturer filing, 49 CFR Part 573Reported to NHTSA Jun 12, 2025 by Volvo Car USA, LLC, owners notified Jul 15, 2025.
Which vehicles are covered
Source: NHTSA campaign 25V392000Vehicles built May 17, 2019 to Jun 11, 2025 — a VIN outside that window is not part of this campaign even if the year, make and model match.
| Model year | Class | Safety Signal | Recalls on file |
|---|---|---|---|
| 2023 Volvo C40 | Compact SUV | D | 6 |
| 2025 Volvo EC40 | Compact SUV | B | 3 |
| 2025 Volvo EX40 | Compact SUV | B | 3 |
| 2026 Volvo EX40 | Compact SUV | A | 1 |
| 2023 Volvo S60 | Compact Sedan | F | 7 |
| 2024 Volvo S60 | Compact Sedan | C | 4 |
| 2025 Volvo S60 | Compact Sedan | B | 3 |
| 2025 Volvo S90 | Midsize Sedan | C | 4 |
| 2024 Volvo V60 | Compact Wagon | B | 3 |
| 2025 Volvo V60 | Compact Wagon | B | 3 |
| 2023 Volvo XC40 | Compact SUV | C | 5 |
| 2024 Volvo XC40 | Compact SUV | B | 4 |
| 2022 Volvo XC60 | Compact SUV | F | 7 |
| 2023 Volvo XC60 | Compact SUV | D | 6 |
| 2024 Volvo XC60 | Compact SUV | B | 3 |
| 2025 Volvo XC60 | Compact SUV | C | 4 |
| 2026 Volvo XC60 | Compact SUV | C | 3 |
| 2020 Volvo XC90 | Large SUV | F | 9 |
| 2021 Volvo XC90 | Large SUV | F | 7 |
| 2022 Volvo XC90 | Large SUV | F | 5 |
| 2023 Volvo XC90 | Large SUV | F | 7 |
| 2024 Volvo XC90 | Large SUV | C | 4 |
| 2025 Volvo XC90 | Large SUV | B | 3 |
| 2026 Volvo XC90 | Large SUV | A | 1 |
Those are the model years inside WhichTrim's range, 2016 onward. The campaign may cover others outside it, and the only thing that settles whether one specific vehicle is included is its VIN.
How much of it has been fixed
Source: manufacturer quarterly report, 49 CFR 573.7of the campaign
4 quarters into the six-quarter reporting window, and still climbing.
This is the manufacturer's own cumulative count of vehicles it has inspected and repaired, divided by the vehicles the campaign covers. It files that count with NHTSA every quarter for six consecutive quarters, starting from the quarter in which owners were told a remedy was ready, and then the obligation ends — so a figure on an older campaign is where the count stopped, not where it stands today.
It rarely reaches 100%, and not because the work was not done. The same report asks manufacturers to count vehicles they could not reach at all — exported, stolen, scrapped, or simply never located — and those stay in the denominator. A low number means a lot of these vehicles are still out there unrepaired; it does not tell you which ones.
The federal paperwork
Source: nhtsa.govFiled documents
- Defect report PDF — The manufacturer's own filing to NHTSA describing the defect, the risk and the affected build range.
Check one specific vehicle
A recall applies to a build range, so year, make and model cannot settle it. NHTSA checks a VIN against the manufacturer's own list and tells you whether the repair is still outstanding on that vehicle.
NHTSA VIN recall lookup →Campaign 25V392000 · the manufacturer calls it R10329
Common questions
Source: NHTSA, 49 CFR Part 573Does this recall repair cost anything?
No. Federal law requires the manufacturer to remedy a safety defect or a compliance failure at no charge, for vehicles up to 15 years old measured from the date of first sale. A dealer that asks you to pay for a recall repair is in the wrong.
How do I know whether my vehicle is included?
By VIN, not by model year. This campaign covers vehicles built May 17, 2019 to Jun 11, 2025. The manufacturer files a build range with NHTSA and only vehicles inside it are covered, so two identical-looking cars from the same year can differ. NHTSA's own lookup checks a VIN against the manufacturer's list.
What if the repair is not available yet?
It happens, and often. Manufacturers must notify owners when a defect is found even if the parts or the software are not ready, then notify them a second time once the remedy exists. The remedy filed for this campaign is described above.
What did the manufacturer say was wrong?
The problem, risk and fix quoted on this page are the manufacturer's own words as filed with NHTSA under 49 CFR Part 573. WhichTrim does not paraphrase them.
Who started this recall?
NHTSA's record credits the manufacturer. A recall can begin with the manufacturer's own testing, with a defect investigation, or with a compliance test against a Federal Motor Vehicle Safety Standard.