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Manufacturer communication · Service bulletin

BMW bulletin B540421

BMW filed this with NHTSA as a service bulletin dated Oct 18, 2023, received Dec 20, 2021, about the visibility — 3 documents under this number. It names 41 model years (2016–2024). A service bulletin is not a safety recall: it is the manufacturer telling its dealers how to diagnose or repair a condition, and whether the work is paid for depends on the warranty in force. Quoting the number at a service desk can save a diagnosis.

What the bulletin says

Source: NHTSA's summary of the manufacturer's communication

The front sunroof glass seal has shrunk, creating a gap which can cause wind noise or excess water entry.

Kind Service bulletin Manufacturer date Oct 18, 2023 Received by NHTSA Dec 20, 2021 Components Visibility, Structure First dated Nov 1, 2021

Documents filed under this number

DocumentKindDatedNHTSA id
B540421Service bulletinOct 18, 202310244239
B540421Service bulletinSep 1, 202210225114
B540421Service bulletinNov 1, 202110205090

The summary is NHTSA’s abstract of the document, as filed under 49 CFR 579.5; the full text comes from the manufacturer or a dealer. One communication is usually filed as several documents — the bulletin, a dealer notice, an owner letter — and the number on any of them finds this page. Quote it at a service desk; it is what the dealer’s system is keyed on.

Common questions

Source: NHTSA, 49 CFR 579.5

Is BMW B540421 a recall?

No. A service bulletin is a manufacturer communication filed with NHTSA under 49 CFR 579.5; a safety recall carries an NHTSA campaign number (two digits, a letter, six digits) and a federal duty to repair for free. Check the vehicle’s recalls by VIN at nhtsa.gov/recalls, or on its page here.

Is the B540421 repair free?

Not automatically. A service bulletin describes how to diagnose or repair a condition; who pays depends on the warranty in force, any extension, and the dealer. Quoting the number can save a diagnosis either way.

Which vehicles does B540421 cover?

The manufacturer filed it against 41 model years: 2024 BMW X3, 2023 BMW X3, 2022 BMW X3, 2021 BMW X3, 2020 BMW X3, 2019 BMW X3 and more. Whether one particular vehicle is affected is a matter of its VIN and its build, not its model year alone.