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Volvo · Midsize / large SUV

2019 Volvo XC90

Plug-in hybridGas
Standard Sport Utility Vehicle 4WD
4 EPA-rated configurations
Data refreshed 2026-09-11
D
Safety Signal
67 / 100 from the NHTSA recall record
RecallsNHTSA campaigns6
Complaintsowner reports to NHTSA41
Crash ratingNHTSA overall5★
Fuel economybest combined, EPA25 mpg
202720262025202420232022202120202019201820172016

The 2019 Volvo XC90 is sold in the U.S. as a plug-in hybrid and gas midsize or large SUV with 4 EPA-rated configurations. The most efficient version, the XC90 AWD PHEV, is EPA-rated at 25 mpg combined. NHTSA lists 6 recall campaigns for this model year, which gives it a Safety Signal grade of D. Owners have filed 41 complaints, most often about the electrical system. NHTSA crash-tested it at 5 stars overall.

Specs & fuel economy

Source: EPA fueleconomy.gov
ConfigurationPowertrainDriveEngine / motorCityHwyCombRangekWh/100miCharge (240V)Annual fuel*
XC90 AWD PHEVPlug-in hybridAWD2.0L 4-cyl turbo + 34 and 65 kW 3-phase Sync.242725 (33 MPGe blended)17 mi electric553 h$3,100
XC90 FWDGasFWD2.0L 4-cyl turbo212924$3,250
XC90 AWDGasAWD2.0L 4-cyl turbo202723$3,350
XC90 AWDGasAWD2.0L 4-cyl turbo192622$3,500

*EPA estimate at 15,000 miles/year at EPA reference fuel and electricity prices. fueleconomy.gov record ids: 40407, 40302, 40319, 40344.

Factory warranty running out?

The 2019 Volvo XC90 is in the years where high-voltage electronics and module repairs land on the owner. Compare extended-coverage quotes in about two minutes.

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Recalls (6)

Source: NHTSA recall database
high

Seat Belts

R10259
2,911 vehicles
ProblemVolvo Car USA, LLC (Volvo Car) is recalling certain 2015-2024 XC90 vehicles. The second-row seat belt buckle and lower belt anchor bolts may not be tightened properly.RiskAn improperly tightened seat belt buckle may not restrain an occupant as intended, increasing their risk of injury during a crash.FixDealers will inspect and tighten the second-row seat belt buckle anchorage bolts, as necessary, free of charge. Owner notification letters were mailed January 19, 2024. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo Car's number for this recall is R10259.
NHTSA campaign 23V827000reported Dec 7, 2023Volvo Car USA, LLC
high

Steering

R10213
74 vehicles
ProblemVolvo Car USA, LLC (Volvo Car) is recalling certain 2019-2022 V60CC, XC60, and XC90 vehicles. During steering gear assembly, double screws may have been assembled on top of each other, which can cause a screw to fall into the gearbox housing.RiskA screw inside the gearbox housing can cause the steering wheel to lock up and increase the risk of a crash.FixDealers will replace the steering gear, free of charge. Owner notification letters are expected to be mailed March 1, 2023. Owners may contact Volvo Car's customer service at 1-800-458-1552. Volvo Car's number for this recall is R10213.
NHTSA campaign 23V001000reported Jan 5, 2023Volvo Car USA, LLC
high

Fuel System, Gasoline

R10100
85,550 vehicles
ProblemVolvo Car USA, LLC (Volvo Car) is recalling certain 2019-2020 V90, XC60, S60, V60, V60CC, S90, V90CC, S90L, and XC90 vehicles. The low-pressure fuel pump can blow a fuse and fail.RiskFailure of the low-pressure fuel pump can cause a stall, increasing the risk of a crash.FixDealers will replace the fuse, free of charge. Owner notification letters were mailed July 2, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo Car's number for this recall is R10100.
NHTSA campaign 21V414000reported Jun 2, 2021Volvo Car USA, LLC
minor

Electrical System

R10093
162 vehicles
ProblemVolvo Car USA, LLC (Volvo Car) is recalling certain 2016-2020 XC90 Excellence vehicles. Liquid or condensation on the rear seat control display may cause the front passenger seat to move back as far as possible.RiskThe rear passenger may become trapped by the front seat without the ability to cancel the seat's movement, increasing the risk of injury.FixVolvo Car will notify owners, and dealers will update the rear seat control display software, free of charge. Owner notification letters were mailed July 14, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo Car's number for this recall is R10093.
NHTSA campaign 21V273000reported Apr 21, 2021Volvo Car USA, LLC
minor

Forward Collision Avoidance

R29998
121,605 vehicles
ProblemVolvo Cars USA LLC (Volvo Cars) is recalling certain 2019-2020 S60, V60, V60 Cross Country, S90L, V90, V90 Cross Country, XC40, XC60, and XC90 vehicles. Due to a software/hardware incompatibility, the Automatic Emergency Brake (AEB) system may not detect obstacles and engage as intended.RiskIf the automatic emergency braking system does not engage as intended, it can increase the risk of a crash.FixVolvo will notify owners, and dealers will update the Active Safety Domain Master (ASDM) software, free of charge. The recall began April 9, 2020. Owners may contact Volvo customer service at 1-800-458-1552. Volvo's number for this recall is R29998.
NHTSA campaign 20V144000reported Mar 12, 2020Volvo Car USA LLC
minor

Electrical System

R39917
17,548 vehicles
ProblemVolvo Car USA LLC (Volvo) is recalling certain 2017-2019 Volvo XC90, S90, V60, V60 Cross Country, V90, XC40, XC60, and V90 Cross Country vehicles. The software installed in the Vehicle Connectivity Module (VCM) may have an error causing the Telematics and Driver Support Systems to function improperly. As a result, the GPS will not provide location information to emergency personnel in the event of an emergency.RiskIf the GPS location is not provided to emergency personnel it can inhibit emergency response in the event of a crash or injury.FixVolvo will notify owners, and dealers will correct the software, free of charge. The recall began December 26, 2018. Owners may contact Volvo customer service at 1-800-458-1552. Volvo's number for this recall is R39917.
NHTSA campaign 18V800000reported Nov 13, 2018Volvo Car USA LLC

NHTSA defect investigations

Electrical System:Propulsion System — Pedestrian alert sounds closed

NHTSA received a petition on or about July 18, 2022, requesting that Federal Motor Vehicle Safety Standard (FMVSS) 141 be applied to all electric and hybrid vehicles operating in the United States. The petition can be reviewed at NHTSA.gov under ODI Number 11486072. FMVSS 141 establishes performance requirements for pedestrian alert sounds for motor vehicles. The standard applies to hybrid and electric vehicles that have a gross vehicle weight rating of 4,536 KG or less or are defined as low-speed vehicles. The standard became fully applicable to all such vehicles manufactured on or after March 1, 2021.On January 27, 2023, NHTSA opened Defect Petition (DP) 22-005 to evaluate the subject matt

Opened Jan 27, 2023 · closed Aug 7, 2023 · action DP22005

Owner complaints

Source: NHTSA complaint database
41complaints filed

2 involved a crash · 3 a fire · 8 injuries · 0 deaths reported

Filed per year: 2019: 2 · 2021: 2 · 2022: 3 · 2023: 3 · 2024: 9 · 2025: 9 · 2026: 13

Most-cited components

Electrical System11
Engine9
Unspecified9
Visibility6
Service Brakes4
Structure4

What owners describe

“Some back info: I keep the auto start/stop feature disabled. There are three identical incidents total. One about a year or two ago and two back to back a few weeks ago. The first time I was stopped at a drive through but in “driveâ€� with my foot on the brake. All of the sudden the car completely turns off. Screens …”Jan 2, 2026 · Electrical System · NHTSA owner report
“Upon driving a symbol with a turtle and engine cation sign flashed upon the dash displaying and reading reduced power train mode as this is being shown on dash the passenger next to me smelt smoke as we next seen smoke coming from the air conditioning system we immediately pulled over to the safest spot out of the ongo…”Dec 10, 2025 · Power Train · NHTSA owner report
“While driving, the brakes completely failed without any warning. There were no signs, alerts, or symptoms prior to the failure. The braking ability was suddenly and entirely lost, creating an extremely dangerous situation. Upon inspection, it was determined that the brake booster had failed. This component failure dire…”Sep 22, 2025 · Service Brakes · NHTSA owner report

Complaint counts are raw owner reports to NHTSA, not verified defects, and scale with how many were sold. Use them to spot patterns, not to rank.

Crash ratings

Source: NHTSA NCAP
ConfigurationOverallFrontalSideRolloverRollover risk
SUV AWD★★★★★★★★★★★★★★★★★★★☆18%
SUV AWD★★★★★★★★★★★★★★★★★★★☆18%
SUV AWD★★★★★★★★★★★★★★★★★★★☆16%
SUV FWDnot rated★★★★★★★★★★not rated

NHTSA New Car Assessment Program. Standard driver-assist: forward collision warning, lane departure warning, automatic emergency braking.

Other XC90 model years

Sources & method

Safety Signal starts every model-year at 100 and subtracts points per open NHTSA recall campaign by severity: critical 15 (fire risk, park-outside or do-not-drive advisories), high 8 (brakes, steering, airbags, loss of drive power, structure, battery), moderate 6, minor 3 (software, labels, lighting fixed by an update). Floor 35. A ≥ 90, B ≥ 80, C ≥ 70, D ≥ 60, otherwise F. Complaint counts and NHTSA crash ratings are shown separately and are not blended into the grade.

EPA figures come from fueleconomy.gov vehicle records. Recalls, complaints, investigations and crash ratings come from NHTSA's public flat files, refreshed weekly.

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