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Early Warning Reporting · Volvo

Volvo XC90: deaths and injuries the manufacturer reported to NHTSA

Volvo reported 58 incidents alleging a death or injury in a Volvo XC90, model years 2004–2025, in its quarterly Early Warning reports to NHTSA (49 CFR 579.21), through 2026 Q1. Each is a claim the manufacturer received, not a finding; NHTSA does not verify them.

Photo: Dmitrii Filatov / Unsplash
58 incidents reported
6 deaths, as claimed
59 injuries, as claimed
2004–2025 model years named

By model year

Source: manufacturer EWR death and injury reports and production reports
Model yearIncidentsKilledInjuredBuiltPer 100,000 built
2004202——
2005101——
2007304——
2008303——
2009101——
2010101——
2011141——
2013202——
201610010——
2017909——
201891936,07325
201930336,3718.2
202020233,5496.0
202151446,60211
202310134,5222.9
202430340,3217.4
202520341,9544.8

The model year is the one the manufacturer named in the report. A model year with its own page links to it. “Built” is the manufacturer’s cumulative production for the model year from its latest Early Warning production report; the rate is incidents per 100,000 of them.

By the system the claimant named

Source: as the manufacturer reported it
System namedIncidentsKilled
Air Bags120
Structure124
Seats120
Electrical System90
Forward Collision51
Seat Belts50
Steering System40
Visibility40
Service Brake System30
Engine and Cooling System30
Other30
Exterior Lighting20
Fuel System21
Latch20
Fire21
Lane Departure10
Backover Prevention10
Parking Brake System10
Vehicle Speed Control10
Power Train10

An incident naming several systems is counted under each. “Fire” and “Other” are categories in the rule, not systems.

Every one of these, dated and numbered

The defect dossier for the Volvo XC90 puts each report beside the recalls, investigations, bulletins and owner complaints on the same system, as a PDF and two CSVs: the Volvo XC90, one system, every model year, numbered as exhibits.

The incidents

Source: VIN shown as NHTSA publishes it: the first eleven characters
IncidentModel yearStateKilledInjuredSystems namedReported
not reported2025—01Steering System2025 Q4
not reported2021—01Air Bags2025 Q3
not reported2020—01Structure2025 Q3
not reported2024—01Engine and Cooling System2025 Q2
not reported2021—01Forward Collision · Other2025 Q2
not reported2017—01Steering System · Other2025 Q2
2025-05-132025CA02Service Brake System2025 Q3
not reported2024—01Air Bags2024 Q4
not reported2023—01Forward Collision2024 Q4
not reported2016—01Other2024 Q4
not reported2024—01Air Bags2024 Q3
2024-07-272021CH10Forward Collision2024 Q3
not reported2021—01Seats2024 Q1
not reported2019—01Steering System · Lane Departure2024 Q1
2022-08-192019CA01Steering System2022 Q3
2022-07-232019IL01Backover Prevention2022 Q4
2022-05-182018TE01Forward Collision2022 Q2
2021-04-292021—01Service Brake System2021 Q2
2020-11-292013—01Seats · Structure · Seat Belts · Air Bags2020 Q4
2020-09-162020—01Exterior Lighting · Electrical System2020 Q3
2019-09-062017—01Electrical System2020 Q2
2019-09-062017—01Electrical System2019 Q4
2019-08-202018—01Seats · Structure2019 Q4
2019-05-272018—01Latch · Structure2019 Q2
2019-04-122018—01Fuel System · Engine and Cooling System2019 Q2
2019-03-082018—01Electrical System2019 Q1
2019-02-152018—01Seats · Structure2019 Q1
2018-12-042018CA01Parking Brake System · Service Brake System2018 Q4
2018-04-272017—01Forward Collision · Electrical System2018 Q2
2018-03-112018—01Structure2018 Q1
2018-03-082010—01Structure · Seat Belts · Air Bags2018 Q1
2017-11-102011—41Structure2018 Q4
2017-10-232016—01Structure2017 Q4
2017-10-192017—01Electrical System2018 Q1
2017-09-082018NY11Fuel System · Fire2018 Q2
2017-08-222016—01Seats · Latch · Structure · Visibility2017 Q3
2017-08-072016—01Visibility2017 Q3
2017-06-292017—01Air Bags2017 Q3
2017-05-262016—01Vehicle Speed Control · Engine and Cooling System2017 Q2
2017-04-242017—01Seats · Seat Belts2017 Q2
2017-03-012017VA01Electrical System2017 Q1
2016-11-302008—01Seats2016 Q4
2016-09-302016—01Exterior Lighting · Electrical System2016 Q4
2016-09-242016—01Seats2016 Q4
2016-09-132016—01Electrical System2016 Q3
2016-09-122017—01Seats2016 Q3
2016-08-082008—01Seat Belts · Air Bags2016 Q3
2016-05-092016—01Seats · Structure · Air Bags · Visibility2016 Q2
2015-10-292016—01Visibility2015 Q4
2014-10-032005—01Air Bags2014 Q4
2014-05-232008—01Air Bags2014 Q2
2013-04-182007—01Seats2013 Q2
2013-02-092007—01Air Bags2015 Q3
2012-07-172013—01Structure2015 Q2
2011-10-192007TX02Power Train2011 Q4
2011-03-022004NY01Fire · Seats2011 Q1
2010-12-102004CA01Air Bags2011 Q1
2010-11-232009CA01Seat Belts2011 Q1

Each row above is a claim or notice Volvo received alleging a death or injury in a Volvo XC90 and reported to NHTSA as 49 CFR 579.21 requires; NHTSA does not verify it, and a XC90 that sold more will have more rows. All Volvo models · What these reports are, and are not.