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Ford Fusion

Every model year 2016–2020: recalls, owner complaints, NHTSA crash ratings and EPA efficiency side by side, each value traced to the file it came from.

5 Model years 2016–2020
26 Recalls NHTSA campaigns, all years
4,148 Complaints owner reports, all years
D Newest grade 2020 Safety Signal
2018 Best on record cleanest filed year
2020 Ford Fusion

Every Ford Fusion model year

Source: NHTSA · EPA · one row per year
YearPowertrainsSafetyRecallsComplaintsCrashBest efficiency
2020Plug-in hybrid Hybrid GasD3235★★★★★42 mpg
2019Plug-in hybrid Hybrid GasD4473★★★★★42 mpg
2018Plug-in hybrid Hybrid GasC2508★★★★★42 mpg
2017Plug-in hybrid Hybrid GasD41,204★★★★★42 mpg
2016Plug-in hybrid Hybrid GasF131,728★★★★★41 mpg

Which model year the record favours

Source: recalls and complaints per year on the road
Years to avoid, with the reasons →Best on the record 2018

On the filed record so far, the 2018 is the cleanest Fusion year we hold, and the 2019 the one to check hardest.

Both figures are divided by the number of years the car has been on sale, because otherwise the oldest year on the page loses every time simply for having been around longer. The current model year and any year under three on the road are left out: their records are not finished.

YearSafety SignalRecalls /yrComplaints /yr
2018C0.2641 critical
2017D0.41341 critical
2016F1.31731 critical
2020D0.5392 critical
2019D0.6682 critical

Which Ford Fusion years reported which system early

Source: NHTSA complaints, odometer at report

Earliest on the record: 2017 electrical system complaints at 0.83× the mileage of same-age vehicles (median 29,000 miles). Latest: 2018 steering at 4.48× (65,000 miles).

YearEnginePower TrainElectrical SystemSteeringService BrakesFuel/Propulsion System
20201.58×1.93×3.03×———
20191.95×2.96×2.77×———
20181.92×2.34×2.39×4.48×——
20171.34×2.0×0.83×1.4×2.42×1.41×
20161.37×1.6×1.29×1.52×2.0×1.32×

Each cell is that model year’s median odometer when owners reported the system, divided by the median for the same system across every make’s complaints on the same model year. under 0.67× reported early; 1.5× or more late; a dash means too few readings. When problems get reported, not how often — complaint counts are in the table above. Across the whole fleet: which systems go first.

What owners filed about the Ford Fusion, by system

Source: NHTSA complaints, recalls, investigations and manufacturer communicationsEvery system, every year →

The systems the federal record is deep on for this nameplate: the complaints per model year, the mileage owners reported them at, and every recall, investigation and manufacturer bulletin filed under the heading — each one linked, none a failure rate.

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What changed year to year

Source: computed from the filed record
  • 2020: 9 → 8 EPA configurations
  • 2019: 7 → 9 EPA configurations
  • 2017: best combined mpg 41 → 42

Common questions about the Ford Fusion

Source: EPA, NHTSA and manufacturer press kits

Which Ford Fusion year is the best used buy?

On the recall record, the 2018 Fusion comes out top of the years before the current one: Safety Signal grade C (78/100), 2 recalls and 508 owner complaints on file. That ranks paperwork, not condition — a specific car's history and service record still decide it.

What Ford Fusion years should I avoid?

2016, 2017, 2019, 2020 have the weakest recall records in this range. The year pages list every campaign, its severity and whether a repair exists yet. Every Fusion model year ranked, with the reasons.

How many recalls does the Ford Fusion have?

Across model years 2016–2020, NHTSA has posted 26 recall campaigns for the Ford Fusion. They are counted per model year in the table above, because a campaign almost never covers the whole run — it covers a build range.