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Owner complaints · Fuel/Propulsion System

2021 Ford F-150 fuel system problems

106 of the 1,277 complaints owners filed with NHTSA about the 2021 Ford F-150 name the fuel system (NHTSA’s “Fuel/Propulsion System” heading — fuel tanks, lines, pumps and injection — and on an EV, the propulsion battery and motors). Filed under the same heading: 2 recalls. Every figure below is a document in a federal file, linked; none is a failure rate, and none is a verdict on any one car.

106 complaints 8% of this model year’s 1 a fire typically at 43k miles

What owners filed about the fuel system

Source: NHTSA complaint database
106complaints name the fuel system

0 of the 106 reports a crash · 1 a fire · 0 injuries. Self-reported, unverified.

Filed per year: 2023: 5 · 2024: 5 · 2025: 30 · 2026: 66

43kmiles, typically

Half of the 21 owners who gave an odometer reading reported the fuel system problem between 31,000 and 65,000 miles. A median of reports, not the life of a part.

8%of this model year’s complaints

1,277 complaints in all about the 2021 Ford F-150, 66 filed in 2026. The whole picture, every system →

Counts are owner reports to NHTSA, not verified defects, and scale with how many of these were sold; nothing here is a rate. NHTSA groups complaints coarsely, so “Fuel/Propulsion System” means the same area of the vehicle, not one fault.

Across model years: Ford F-150 fuel system problems, every year on file →

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In owners’ own words

Source: NHTSA complaint database

Filed with NHTSA by the people who own these cars, about the fuel system. Quoted as written, with anything identifying removed; unverified reports — what was said, not a finding that it was true.

The contact owns a 2021 Ford F-150. The contact stated that the vehicle lost electrical power, and the contact initially believed that the failure was due to a dead battery. The battery was replaced and the vehicle was hesitating while accelerating.
Fuel/Propulsion System Sep 21, 2026 NHTSA owner report
I have replaced spark plugs and coil packs due to code saying severe misfiring. However, the root cause of this is the continued open recall of the fuel pump. This has effected the way I can drive my vehicle on daily activities, such as going to work, doing family things, and other things while driving this truck
Fuel/Propulsion System Sep 6, 2026 NHTSA owner report
On XXX, my 2021 Ford F-150 PowerBoost, VIN , stalled while I was turning from onto . My wife and daughter were in the vehicle. The engine lost all power in the intersection. No collision occurred. This is the exact failure described in open safety recall Ford 25S75 / NHTSA 25V455 (low-pressure fuel pump).
Fuel/Propulsion System Sep 4, 2026 NHTSA owner report
My 2021 Ford F-150 PowerBoost, VIN , is included in Ford recall 25S75 / NHTSA recall 25V455. The vehicle has stalled more than five times and is experiencing the same dangerous condition described in the recall. The Ford dealer told me I can bring the truck in, and they will diagnose the problem and repair it if they can.
Fuel/Propulsion System Aug 13, 2026 NHTSA owner report
On July 15, 2026, I took the vehicle to Lafontaine Ford for maintenance and to address open recalls. I was informed that the open recall for the low-pressure fuel pump (campaign 25S75) did not have a solution available. Due to the severity of the recall, I contacted the Ford Customer Care Center.
Fuel/Propulsion System Jul 17, 2026 NHTSA owner report

What is on file about the fuel system

Source: NHTSA recalls, investigations and manufacturer communications

Recalls filed under this heading

Other systems with a record on the 2021 Ford F-150

Source: the same files
From here

Common questions

Source: NHTSA complaint database, recalls and manufacturer communications

Are fuel system problems common on the 2021 Ford F-150?

They are documented: NHTSA holds 106 owner complaints naming the fuel system on this model year (8% of everything owners filed about it), and 2 recalls are filed under the same heading. Whether it is a problem on one particular car is a diagnosis, not a count, and a count says nothing about how many were sold.

Is there a recall for the fuel system on the 2021 Ford F-150?

Yes — 2 campaigns are filed under this heading: 25V455000, 22V414000. A recall is matched by VIN; check yours at nhtsa.gov/recalls.

When do fuel system problems show up on the 2021 Ford F-150?

Owners who gave an odometer reading reported it at a median of 43,000 miles; half of them between 31,000 and 65,000. That is when reports cluster, not the life of a part.

What does NHTSA's "Fuel/Propulsion System" heading cover?

Fuel tanks, lines, pumps and injection — and on an EV, the propulsion battery and motors. Owners choose the heading when they file, so it says which area of the vehicle the complaint is about, not which part failed.