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Manufacturer communication · Service bulletin

Ford bulletin TSB 25-2215

What it saysThis article supersedes TSB 25-2008 to update the Service Procedure. NHTSA’s full summary ↓

Ford filed this with NHTSA as a service bulletin dated May 21, 2025, received May 28, 2025, about the fuel/propulsion system. It names 1 model year (2024). A service bulletin is not a safety recall: it is the manufacturer telling its dealers how to diagnose or repair a condition, and whether the work is paid for depends on the warranty in force. Quoting the number at a service desk can save a diagnosis.

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What the bulletin says

Source: NHTSA's summary of the manufacturer's communication
Built on or before 4 Oct 2024 “Built On Or Before 04-Oct-2024”

What it applies to, as the document itself states it — the build window in the manufacturer’s own words, read by machine from the PDF NHTSA serves. The build date is on the certification label in the driver’s door jamb; the dealer settles a borderline vehicle by its VIN.

This article supersedes TSB 25-2008 to update the Service Procedure. Some of the vehicles listed in the Model statement above may exhibit a condition where the turbocharger wastegate will make a rattling noise. This may be due to a missing wave spring between the wastegate actuator lever arm and the turbine housing on both the left and right turbochargers.

Kind Service bulletin Manufacturer date May 21, 2025 Received by NHTSA May 28, 2025 Components Fuel/Propulsion System Supersedes TSB 25-2008 (Feb 12, 2025)

Document filed under this number

DocumentKindDatedNHTSA idAt NHTSA
TSB 25-2215Service bulletinMay 21, 202511018616PDF, 666 KB

What the document itself lists

Part the bulletin names

Part numberDescriptionQtyFind it
RL3Z-9G488-DKit 1 Kit 1 Kit Wastegate Lever1eBay Motors →

Labour operations and the time the manufacturer allows

OperationDescriptionTime
252215A2024 F-150 2.7L: Inspect For Wave Spring (Pass) Reassemble Vehicle (Do Not Use With…1 hrs
252215B2024 F-150 2.7L: Inspect For Wave Spring (Fail) Install A Wave Spring On One…1.2 hrs
252215C2024 F-150 2.7L: Inspect For Wave Spring (Fail) Install A Wave Spring On Both…1.4 hrs

Read by machine from the document NHTSA serves (4 pages), read Sep 29, 2026. A part number is shown only where it matches Ford’s own catalogue shape, an operation only with its code and time, and a description only where the reader got it whole; anything it could not settle is left out, and the PDF is the record. Times are the manufacturer’s warranty allowances, not a quote. Listings and prices on eBay Motors are the seller’s.

Affiliate disclosure: some links on this page are affiliate links. If you request a quote or buy through them we may earn a commission at no extra cost to you. Nothing on this page changes because of it.

The summary is NHTSA’s abstract of the document, as filed under 49 CFR 579.5. One communication is usually filed as several documents — the bulletin, a dealer notice, an owner letter — and the number on any of them finds this page. A PDF link is shown only once NHTSA’s own server has been seen to serve that document; the rest are checked over the following nights. Quote the number at a service desk; it is what the dealer’s system is keyed on.

Model years it names

Source: as the manufacturer filed them

A vehicle page’s bulletin list shows the newest few communications filed against that model year; the count there is every one.

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What owners reported

Source: NHTSA complaint database

Owners of the 1 model year this bulletin names have filed 232 complaints with NHTSA since 2015.

A complaint is one owner’s account, not a defect finding, and a bulletin is not a recall. Nothing here says this bulletin was issued because of these complaints, or that the repair it describes fixed them. Complaint files on this site begin in 2015.

More bulletins about the fuel/propulsion system

Source: same model, same component group

12 other manufacturer communications filed against the Ford F-150 under the same component group (fuel/propulsion system), newest first. The eight newest are listed; the rest are on the Ford list.

NumberKindDatedNHTSA’s summary
TSB 26-2432Service bulletinOct 16, 2026This bulletin supersedes 26-2238. Reason for update: To update the Service Procedure to include diagnostics for the fuel vapor vent valve an…
PT-26.11.3Over-the-air updateJul 23, 202625S75 Recall remedy -Powertrain Control Module update to introduce logic to prevent low pressure fuel pump binding and maintain fuel flow to…
SSM 54874Service bulletinMay 27, 2026Some 2024-2026 F-150 vehicles may exhibit an incorrect fuel gauge indication when distance to empty (DTE) is below 50 miles. Workshop Manual…
SSM 54838Service bulletinMay 18, 2026Some 2024 F-150 vehicles may exhibit a condition where the volume is limited to 14 with a "MyKey volume limited" message in the center displ…
25M04OtherMar 31, 2026Certain 2021-2023 Model Year F-150 HEV Vehicles Replacement of Exhaust Gas Heat Exchanger Coolant Spigot, If Required Owner Letters
TSB 26-2093Service bulletinMar 10, 2026This article supersedes TSB 25-2487 to update the symptoms in the TSB title and issue, and update the parts list to include additional parts…
SSM 54317Service bulletinOct 21, 2025Some 2021-2025 F-150, 2022-2025 Expedition/Navigator, 2023-2025 F-Super Duty, 2024-2025 Ranger and 2026 Transit vehicles may exhibit a disch…
SSM 54138Service bulletinAug 14, 2025Some 2024-2025 F-150, Expedition/Navigator, Escape/Corsair, Bronco, Explorer, Mustang, Maverick vehicles equipped with a 1.5/2.0/2.3/3.5L Ec…

Quote the number at the service desk. It is what the dealer’s system is keyed on.

Every manufacturer communication NHTSA holds for Ford, by the number printed on the letter.

Photo: Christian Buehner / Unsplash

Common questions

Source: NHTSA, 49 CFR 579.5

Is Ford TSB 25-2215 a recall?

No. A service bulletin is a manufacturer communication filed with NHTSA under 49 CFR 579.5; a safety recall carries an NHTSA campaign number (two digits, a letter, six digits) and a federal duty to repair for free. Check the vehicle’s recalls by VIN at nhtsa.gov/recalls, or on its page here.

Is the TSB 25-2215 repair free?

Not automatically. A service bulletin describes how to diagnose or repair a condition; who pays depends on the warranty in force, any extension, and the dealer. Quoting the number can save a diagnosis either way.

Which vehicles does TSB 25-2215 cover?

The manufacturer filed it against 1 model year: 2024 Ford F-150. Whether one particular vehicle is affected is a matter of its VIN and its build, not its model year alone. The document itself sets the build window: built on or before 4 Oct 2024 — the build date is on the certification label in the driver’s door jamb.