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Owner complaints · Engine

2021 Ford Explorer engine problems

60 of the 438 complaints owners filed with NHTSA about the 2021 Ford Explorer name the engine (NHTSA’s “Engine” heading — the engine and its cooling system). Filed under the same heading: 57 manufacturer bulletins, 3 recalls, 1 NHTSA investigation. Every figure below is a document in a federal file, linked; none is a failure rate, and none is a verdict on any one car.

60 complaints 14% of this model year’s 1 report a crash 2 a fire typically at 60k miles

What owners filed about the engine

Source: NHTSA complaint database
60complaints name the engine

1 of the 60 reports a crash · 2 a fire · 2 injuries. Self-reported, unverified.

Filed per year: 2022: 6 · 2023: 9 · 2024: 13 · 2025: 20 · 2026: 12

60kmiles, typically

Half of the 17 owners who gave an odometer reading reported the engine problem between 53,000 and 80,000 miles. A median of reports, not the life of a part.

14%of this model year’s complaints

438 complaints in all about the 2021 Ford Explorer, 12 filed in 2026. The whole picture, every system →

Counts are owner reports to NHTSA, not verified defects, and scale with how many of these were sold; nothing here is a rate. NHTSA groups complaints coarsely, so “Engine” means the same area of the vehicle, not one fault.

Across model years: Ford Explorer engine problems, every year on file →

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In owners’ own words

Source: NHTSA complaint database

Filed with NHTSA by the people who own these cars, about the engine. Quoted as written, with anything identifying removed; unverified reports — what was said, not a finding that it was true.

Catalytic converter and it was confirmed by independent service center my car only has 88k miles There is a catalytic converter recall on year 2020 but Ford refuses to do a recall for the year 2021 and I have another car that have the same catalytic converter problem with only 84k miles and it’s also 2021 and Ford refuses to do any work…
Engine Jul 31, 2026 NHTSA owner report
I have a catastrophic engine failure. The dealership (Doherty Ford) in Forest Grove Or acknowledges it. They are working with me. However, Ford has not responded to the dealers request for warranty work. It will be two weeks since I took the car to the dealer with a loud ticking noise. Dealer found a BUNCH of metal in the oil.
Engine May 22, 2024 NHTSA owner report
The contact owns a 2021 Ford Explorer. The contact stated that while driving 70–75 MPH, the vehicle lost motive power and stalled. There were no warning lights illuminated. The vehicle was towed to the local dealer but was not diagnosed or repaired. The manufacturer was not contacted. The approximate failure mileage was 54,500
Engine at 54,500 miles May 14, 2024 NHTSA owner report
My vehicle started to put up messages regarding going into power saver mode. The vehicle then said all wheel drive not available. After that electrical components started going unavailable such as power steering, brake assist, blind spot monitoring, cameras, and traction control.
Engine Mar 3, 2024 NHTSA owner report
The oil crank case is getting fuel inside. In approximately 1000 to 1500 miles there is a 1 quart and a half of fuel in the oil making the oil level overfill. This oil diluting the fuel issue. Seems like it could be a safety issue if it continues to pour gasoline into the oil crank case.
Engine Dec 12, 2023 NHTSA owner report

What is on file about the engine

Source: NHTSA recalls, investigations and manufacturer communications

Recalls filed under this heading

NHTSA investigation

57 manufacturer bulletins filed under this heading

The 0 newest are listed; every one is on the model year’s page. Quote the document number at a service desk — it is a diagnosis the maker has already written down.

Trouble codes named on this system

P04F0 P0451

Codes a bulletin or an owner’s complaint about the 2021 Ford Explorer names on this model year; a code with a record of its own links it.

Other systems with a record on the 2021 Ford Explorer

Source: the same files
From here

Common questions

Source: NHTSA complaint database, recalls and manufacturer communications

Are engine problems common on the 2021 Ford Explorer?

They are documented: NHTSA holds 60 owner complaints naming the engine on this model year (14% of everything owners filed about it), and 57 manufacturer bulletins, 3 recalls, 1 NHTSA investigation are filed under the same heading. Whether it is a problem on one particular car is a diagnosis, not a count, and a count says nothing about how many were sold.

Is there a recall for the engine on the 2021 Ford Explorer?

Yes — 3 campaigns are filed under this heading: 24V635000, 24V598000, 20V788000. A recall is matched by VIN; check yours at nhtsa.gov/recalls.

When do engine problems show up on the 2021 Ford Explorer?

Owners who gave an odometer reading reported it at a median of 60,000 miles; half of them between 53,000 and 80,000. That is when reports cluster, not the life of a part.

What does NHTSA's "Engine" heading cover?

The engine and its cooling system. Owners choose the heading when they file, so it says which area of the vehicle the complaint is about, not which part failed.