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2025 Volvo EX90

Electric
Standard Sport Utility Vehicle 4WD
4 EPA-rated configurations
Data refreshed 2026-10-26
B
Safety Signal
81 / 100 from the NHTSA recall record
RecallsNHTSA campaigns 3
Complaints2 crash · 1 injured reported 74
Crash ratingNHTSA overall 5★
EV rangebest configuration, EPA 310 mi
2027202620252024

The 2025 Volvo EX90 is sold in the U.S. as an electric large SUV with 4 EPA-rated configurations. Its longest-range version, the EX90 Twin Motor (21 Inch Wheels), is EPA-rated at 310 miles with 84 MPGe combined efficiency. NHTSA lists 3 recall campaigns for this model year, which gives it a Safety Signal grade of B. Owners have filed 74 complaints, most often about the electrical system. NHTSA crash-tested it at 5 stars overall.

Volvo EX90 — photograph via Wikimedia Commons
Volvo EX90 · Photo: Alexander Migl · CC BY-SA 4.0 · Wikimedia Commons

Trims & pricing

Source: manufacturer press kitCompare a trim →
TrimPowertrainDriveMSRPHP
Twin Motor (E400V3)ElectricAWD—408 hp
Twin Motor Performance (E400V7)ElectricAWD—517 hp

MSRP excludes destination. Open a trim for the complete spec sheet and standard/optional equipment. Have the car in front of you? Decode its VIN to see which of these trims it is and what it was priced at.

Specs & fuel economy

Source: EPA fueleconomy.gov
ConfigurationPowertrainDriveEngine / motorCityHwyCombRangekWh/100miCharge (240V)Annual fuel*
EX90 Twin Motor (21 Inch Wheels)ElectricAWD127 and 173 kW PMSM868284 MPGe310 mi40.010 h$900
EX90 Twin Motor Performance (21 Inch Wheels)ElectricAWD173 and 180 kW PMSM868284 MPGe310 mi40.010 h$900
EX90 Twin Motor (20 and 22 Inch Wheels)ElectricAWD127 and 200 kW PMSM837881 MPGe300 mi4210 h$950
EX90 Twin Motor Performance (20 and 22 Inch Wheels)ElectricAWD127 and 180 kW PMSM837881 MPGe300 mi4210 h$950

*EPA estimate at 15,000 miles/year at EPA reference fuel and electricity prices. fueleconomy.gov record ids: 48778, 48779, 48777, 48780.

Emissions & certification

Source: EPA emission certificates
ConfigurationSmog ratingEmission standardWhere it can be sold newSmartWay
EX90 Twin Motor (21 Inch Wheels), EX90 Twin Motor Performance (21 Inch Wheels)10 / 10Federal Tier 3 Bin 0 / California ZEVAll 50 states (federal, all altitudes); California and states following California standardsSmartWay Elite
EX90 Twin Motor (20 and 22 Inch Wheels), EX90 Twin Motor Performance (20 and 22 Inch Wheels)10 / 10California ZEV / Federal Tier 3 Bin 0All 50 states (federal, all altitudes); California and states following California standardsSmartWay Elite

Certified for all fifty states, so it can be registered new anywhere in the U.S.

The smog rating scores tailpipe pollutants other than greenhouse gases, 1 (worst) to 10 (best), and is comparable only within a model year. The standard is the federal bin or California tier the configuration was certified to. Both come from the EPA certificate behind the window sticker.

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The cheapest ownership win

Insurers price the 2025 EX90 very differently, and the gap between the best and worst quote on the same car and driver is usually larger than any option you are weighing on this page.

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Recalls (3)

Source: NHTSA recall database
●moderate

Structure

R10342
1,119 vehicles 92% reported repaired built Apr 22, 2024 – Feb 17, 2025
Problem Volvo Car USA, LLC (Volvo) is recalling certain 2025 EX90 vehicles. A spindle nut may detach from the Power Operated Tailgate (POT) drive units, causing the tailgate to suddenly drop. Risk A tailgate that suddenly drops can hit a person, increasing the risk of injury. Fix Owners are advised not to use the POT function until the repair is completed. Dealers will replace both POT drive units. Owner letters were mailed November 24, 2025. Owners may contact Volvo's customer service at 1-800-458-1552. Volvo's number for this recall is R10342. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning October 7, 2025.
NHTSA campaign 25V654000 reported Sep 30, 2025 Volvo Car USA, LLC the full filing, and every vehicle covered →
▲high

Exterior Lighting

R10298
2,061 vehicles 100% reported repaired
Problem Volvo Car USA, LLC (Volvo) is recalling certain 2025 EX90 vehicles. Due to a software error in the low power controller (LPC), the headlight shutters may close over the high and low beams while driving. Risk A loss of headlight function while driving can reduce visibility and increase the risk of a crash. Fix The LPC software will be updated manually, free of charge. Owner notification letters were mailed March 12, 2025. Owners may contact Volvo's customer service at 1-800-458-1552. Volvo's number for this recall is R10298.
NHTSA campaign 25V071000 reported Feb 7, 2025 Volvo Car USA, LLC the full filing, and every vehicle covered →
▲high

Seats

R10292
11 vehicles 100% reported repaired built Jun 25, 2024 – Sep 26, 2024
Problem Volvo Car USA, LLC (Volvo Car) is recalling certain 2025 EX90 vehicles. The bolts for the second-row free-standing seat may not be tightened properly. Risk An improperly tightened seat may not adequately restrain the occupant during a crash, increasing their risk of injury. Fix Dealers will inspect and tighten the bolts as necessary, free of charge. Owner notification letters were mailed January 10, 2025. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo's number for this recall is R10292.
NHTSA campaign 24V869000 reported Nov 19, 2024 Volvo Car USA, LLC the full filing, and every vehicle covered →

These are vehicle campaigns — the ones the automaker filed against this model. NHTSA also records equipment recalls, filed by a parts maker against a component (a tyre, a child seat, an aftermarket part), and those are not listed here or counted above. nhtsa.gov/recalls shows both for a VIN.

Whether any of this applies to one specific EX90

A campaign covers a build range, not a model year, so two identical-looking cars from 2025 can differ. Both of these check a VIN against the manufacturer’s own list, free, in about ten seconds. Volvo publishes its own lookup because federal rule 49 CFR 573.15 requires it to, and to keep it current to within seven days.

Hear about a recall before the letter does

The manufacturer’s letter is the last step of a recall: it has up to 60 days after filing to mail owners, at the address on the registration. We email you the day NHTSA posts a recall on the 2025 Volvo EX90, with what to do next. Nothing else, ever — no newsletter, no marketing, one-click unsubscribe in every message.

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Parts & accessories for the 2025 Volvo EX90

Search by fitment on eBay Motors — OEM take-offs, aftermarket, and the trim pieces dealers no longer stock. The listing and the price are the seller's.

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Owner complaints

Source: NHTSA complaint database
74complaints filed

2 involved a crash · 0 a fire · 1 injuries · 0 deaths reported

134 per 10,000 built · Volvo reported 5,515 EX90 built (its Early Warning production report to NHTSA)

Filed per year: 2025: 21 · 2026: 53

Most-cited components

Electrical System 38
Unspecified 17
Fuel/Propulsion System 14
Lane Departure 10
Power Train 10
Forward Collision Avoidance 9

In owners' own words

Filed with NHTSA by the people who own these cars, one per problem area. Quoted as written, with anything identifying removed.

I am writing to file a formal safety complaint regarding my Volvo EX90, which experienced a complete and dangerous shutdown while driving on a LA freeway on Christmas Day.
Electrical System Jan 16, 2026 NHTSA owner report · ODI 11711504
I have been in multiple situation where my car is unable to charge from my home charger, and the issue is always same which is the need of GHCA replacement. Right now, GHCA for EX90 is in national back order with unknown ETA
Fuel/Propulsion System Jan 8, 2026 NHTSA owner report · ODI 11709750
On around , while driving on fro Santa Paula to Ojai, my car displayed a message on the dash that said "critical brake fault, pull over safely." When I applied the brakes they did not respond. I came to a stop only when the car lost momentum. When I exited the car to investigate, I shut the driver's door and was locked out.
Service Brakes Dec 12, 2025 NHTSA owner report · ODI 11704750
When leaving a downtown parking garage, I noted the following alert on the driver's screen: "Steering fault - Drive with caution. Book a service." The driver's screen also showed that there was a driver support system fault and that the lane keeping aid was not available. The center stack stated the following: "1 serious issue detected.
Steering Nov 9, 2025 NHTSA owner report · ODI 11698396
While driving, my car suddenly displayed the "Driver Support System Fault" icon (Picture 1). At that time, the only issue was the fault icon. I still had full navigation, lane departure warning and 360 camera functionality when I backed into my parking spot. The car was locked with my key card. I returned to 15 to 20 minutes later.
Lane Departure Oct 17, 2025 NHTSA owner report · ODI 11693995
1. The passenger side daytime fog light occasionally fails to operate, which could be a safety concern in certain driving conditions. 2. The one-pedal drive feature automatically switches off, even though it is saved in my profile. This may present a hazard if I accelerate as if one-pedal drive is still active. 3.
Power Train Oct 7, 2025 NHTSA owner report · ODI 11691768

Complaint counts are raw owner reports to NHTSA, not verified defects, and scale with how many were sold. Use them to spot patterns, not to rank.

Reported by Volvo itself: 1 death-or-injury claim on this model year in its quarterly Early Warning reports to NHTSA (49 CFR 579.21): 1 injured, as claimed, not verified — about 18 per 100,000 built. Every EX90 model year, by year and system → Dated and by system, they are exhibit F of the defect dossier.

Crash ratings

Source: NHTSA NCAP
ConfigurationOverallFrontalSideRolloverRollover risk
SUV AWD★★★★★★★★★★★★★★★★★★★☆11%

NHTSA New Car Assessment Program. Standard driver-assist: forward collision warning, lane departure warning, automatic emergency braking.

Service bulletins & campaigns

Source: NHTSA manufacturer communications
Communicationsfiled with NHTSA 140
Most recentmanufacturer date 2026-09-24
Kindsas classified by NHTSA 127 service bulletins, 11 service campaigns, 2 others

Most often about: Unknown Or Other, Electrical System, Power Train, Exterior Lighting, Structure.

  • S10393 Service campaign
    2026-09-24 · Unknown Or Other
  • Volvo Cars has decided that all cars, concerned by this QB, shall be upgraded in accordance with this QB, at first workshop visit. To get the car OTA-compatible again, a special Software Product needs to be downloaded and installed.
  • 37924.1.0 Service bulletin
    2026-09-19 · Unknown Or Other
  • This is a TJ - txt only no attachments If the ADAS warning light is illuminated on DIMD together with DTC HPA-U14D555 during PDS, follow the 7 steps under "Service"
  • 37908.1.0 Service bulletin
    2026-09-14 · Unknown Or Other
  • This is a TJ - The charging menu may be displayed in the CSD while driving, Text plus 1 attachment TJ_37908_1.jpg. A software solution is introduced with version 3.0.33 in VIDA
  • 37922.1.1 Service bulletin
    2026-09-09 · Unknown Or Other
  • This is a TJ - Text only no attachments If the customer experiences a "Battery System Fault" warning message and the vehicle will not start, follow the advice under service. Improved software was released with version 3.0.33, Perform a total upgrade to bring the vehicle to the latest software.
  • 37909.1.1 Service bulletin
    2026-08-13 · Unknown Or Other
  • This is a TJ - text only - no attachments - If internet connectivity is lost directly after updating to latest software, on vehicles equipped with TCAM3 (VDN: 1504, TCA solution 3). The issues may be caused by a corrupted configuration file. An SP has been created to recover the connectivity. Follow the procedure mentioned under "Service", to resolve it.
  • 37893.2.0 Service bulletin
    2026-07-28 · Unknown Or Other
  • This is a TJ - Text only - No attachments - If the software version displayed in the CSD is not aligned with the actual software version installed in the vehicle (this may occur after a failed software download), and no Total Upgrade is available in VIDA, Note! Do not replace any parts. A Software Product is available to align the software version in the CSD with the actual software version instal
  • 37231.1.1 Service bulletin
    2026-07-28 · Unknown Or Other
  • This is a TJ - Text only no attachments - If the software version displayed in the CSD is not aligned with the actual software version installed in the vehicle (this may occur after a failed software download), and no Total Upgrade is available in VIDA, Note! Do not replace any parts. A Software Product is available to align the software version in the CSD with the actual software version installe
  • S10386 Service bulletin
    2026-07-22 · Fuel/Propulsion System
  • Volvo Cars has identified potential noise from the EX90 accelerator pedal and taken the decision that all cars, concerned by this QB, shall be modified at first workshop visit.

A service bulletin is the manufacturer telling its dealers how to diagnose or repair a known condition. It is not a recall, not a finding that the vehicle is defective, and the work is not automatically free — though a bulletin is often what a dealer works from when you describe a symptom, so quoting the document number can save a diagnosis. The count is every communication filed; the list shows the most recent, one entry per campaign, because a single campaign is usually filed as several documents on the same day. The summaries are NHTSA's; the full documents come from the manufacturer.

Common questions about the 2025 EX90

Source: EPA, NHTSA and manufacturer press kits

Does the 2025 Volvo EX90 have any recalls?

NHTSA has posted 3 recall campaigns for the 2025 Volvo EX90. The most serious on file is 25V071000, covering Exterior Lighting. Check your own VIN at nhtsa.gov/recalls; a recall applies to specific build ranges, not every car.

How safe is the 2025 Volvo EX90?

NHTSA gave the 2025 Volvo EX90 5 stars overall in its New Car Assessment Program tests — 5-star frontal crash, 5-star side crash, 4-star rollover. WhichTrim also grades it B (81/100) on its recall record, which is a different question from crash protection.

What is the fuel economy of the 2025 Volvo EX90?

Across the 4 EPA-rated configurations of the 2025 Volvo EX90, the longest EPA range is 310 miles on a charge. Figures are the EPA's own, per configuration, and every one is listed above.

What do owners complain about on the 2025 Volvo EX90?

Owners have filed 74 complaints with NHTSA about the 2025 Volvo EX90, most often about electrical system, unspecified, fuel/propulsion system. Of those, 2 involved a crash, 1 reported injuries. Complaints are unverified owner reports, so treat the pattern as a signal and the individual report as an anecdote.

How clean is the 2025 Volvo EX90?

The EPA smog rating for the 2025 Volvo EX90 is 10 out of 10. That score covers tailpipe pollutants other than greenhouse gases, and it only compares vehicles within the same model year. It is certified for all fifty states, so it can be registered new anywhere in the U.S. Its configurations were certified to different standards — California ZEV, Federal Tier 3 Bin 0 — which the table above lists per configuration.

Are there service bulletins for the 2025 Volvo EX90?

The manufacturer has filed 140 service bulletins and related communications with NHTSA for the 2025 Volvo EX90, most often covering unknown or other, electrical system, power train. The most recent is dated 2026-09-24. A bulletin is not a recall: it is the repair procedure a manufacturer sends its dealers for a condition it knows about, and the work is not automatically paid for. It is still worth knowing — if the symptom matches, quoting the bulletin number at the service desk can save a diagnosis. The document numbers and summaries are listed above.

What we hold, and what an empty row means

Paid vehicle-history reports will not tell you the difference between “nothing happened to this car” and “we never received that record” — both of the big two say as much in their own help pages. Most of what is on this page comes from complete federal registers, so we can tell you which is which, row by row.

DataHeldSourceWhat it covers — or what empty means
Fuel economy & configurations4 configurationsEPA certification recordsEvery configuration the EPA certified for sale, with its own test figures.
Emission certificates4 configurationsEPA emission certificatesSmog rating, standard and the sales area that decides where the car can be sold new.
Recalls3NHTSA recall campaignsA complete federal register: every campaign covering this model year, with severity and advisory flags.
Owner complaints74NHTSA complaint databaseAlso complete, but unverified: these are reports owners filed, not findings. Counts scale with how many were sold.
Crash ratings1 testedNHTSA NCAPOnly the configurations NHTSA chose to crash-test, which is never all of them.
Service bulletins140NHTSA manufacturer communicationsEverything the manufacturer told its dealers about a defect or malfunction, short of a recall.
InvestigationsnoneNHTSA Office of Defects InvestigationNo defect investigation has been opened.
Driver-assist crash reportsnoneNHTSA Standing General Order 2021-01No report has been filed. Only entities named in the order report, and only crashes they hear of — so this is also what an unequipped car, or a manufacturer without telematics, looks like.
Specifications filed with NHTSAnoneNHTSA vPIC, decoded from VIN patternsWe had no VIN pattern to decode for this model year, or the manufacturer filed nothing usable.
Trims, pricing & equipment2 trimsManufacturer press kitTranscribed from the manufacturer's own press material, every value carrying the document it came from.

Rebuilt nightly; this page was generated 2026-10-26. Every figure above is traceable to the source named beside it, and the JSON for this page carries the same values with their identifiers.

Sources & method

Safety Signal starts every model-year at 100 and subtracts points per open NHTSA recall campaign by severity: critical 15 (fire risk, park-outside or do-not-drive advisories), high 8 (brakes, steering, airbags, loss of drive power, structure, battery), moderate 6, minor 3 (software, labels, lighting fixed by an update). The most serious recall counts in full and each further one counts 85% of the one before, because a vehicle sold in millions is recalled more often than a rare one without being more dangerous — and because a flat subtraction bottomed the scale out, scoring a vehicle with 22 recalls within a point of one with six. A ≥ 90, B ≥ 80, C ≥ 70, D ≥ 60, otherwise F. Read it as what it counts: recall campaigns on the federal record, weighted by severity. The damping reduces the sales bias by roughly 40% but does not remove it: like our complaint counts, this is not normalized by how many were sold, so a best-seller still scores somewhat worse than an obscure model with the same real risk. NHTSA crash ratings, do-not-drive and park-outside advisories, and the crash, fire, injury and death counts in owner complaints are reported separately on every page and never blended into the letter — a vehicle can hold five stars and a poor letter at once, and where that happens we say so rather than leave you to notice. Because the scale subtracts from a clean sheet, a model year too new to have been recalled, complained about or bulletined scores full marks on an empty record; we label those grades provisional rather than present them as earned.

EPA figures come from fueleconomy.gov vehicle records. Recalls, complaints, investigations and crash ratings come from NHTSA's public flat files, refreshed nightly. Trim-level specifications and pricing are transcribed from the manufacturer's official press kit; every value carries its source in the data file.

JSON for this page · API