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Federal filingsHome›Recalls› 25V644000
NHTSA campaign 25V644000

2019–2025 BMW 3 Series and 5 other BMW models: electrical system recall

An overheated starter motor can ignite nearby combustible material in the engine compartment, increasing the risk of a fire.

critical 145,102 vehicles affected 74% reported repaired

What was reported

Source: manufacturer filing, 49 CFR Part 573
Problem BMW of North America, LLC (BMW) is recalling certain 2020 340I, X6, 2020-2025 840I, 2020-2022 740LI, 2019-2020 X7, and X5 vehicles. After repeated attempts, the starter motor may overheat from an electrical overload. Risk An overheated starter motor can ignite nearby combustible material in the engine compartment, increasing the risk of a fire. Fix Dealers will replace the engine starter, free of charge. This recall includes vehicles repaired under recall 24V576 and those owners will need to have their vehicle repaired again. Owner notification letters were mailed February 9, 2026. Owners may contact BMW customer service at 1-800-525-7417. Vehicle Identification Numbers (VINs) involved in this recall became searchable on NHTSA.gov November 17, 2025.

Reported to NHTSA Sep 25, 2025 by BMW of North America, LLC, owners notified Feb 9, 2026.

What that means, in plain English

Source: WhichTrim's reading of the filing above — not NHTSA's wording

An overheated starter motor that can ignite combustible material in the engine compartment presents a direct fire risk, placing this in the critical category.

Written for us by a language model from the manufacturer's filed text, which is quoted in full above. Where the two differ, the filing is the record and this is only our summary of it.

The fix, from the dealer bulletin

Source: NHTSA remedy instructions and dealer notice
Stop-sale Not stated in the dealer documents
Remedy Instructions filed: the dealer bulletin exists

Parts named

Part numberDescriptionQty
07 12 9 907 896Hexagon bolt 3 Only if damaged
12 41 8 571 349Acoustic Plug 1 Only if damaged
51 33 7 025 635Clip 1 Only if damaged
07 14 6 886 617Combination screw ASA9
07 14 6 885 805Combination screw ASA (M10x25 ZNS3)
31 10 6 870 648Hexagon head screw with washer

Read from NHTSA’s copy of the manufacturer’s dealer documents. The procedure itself is in the bulletin; a franchised dealer has the current copy on the manufacturer’s portal, and that copy governs. Working a lot or a fleet? Recall Watch carries this line on every VIN it checks: remedy status, hours, stop-sale.

Which vehicles are covered

Source: NHTSA campaign 25V644000

Vehicles built Mar 20, 2018 to Feb 11, 2025 — a VIN outside that window is not part of this campaign even if the year, make and model match.

Model yearClassSafety SignalRecalls on file
2020 BMW 3 SeriesMidsize SedanF13
2020 BMW 7 SeriesLarge SedanF9
2021 BMW 7 SeriesLarge SedanF9
2022 BMW 7 SeriesLarge SedanC2
2020 BMW 8 SeriesCoupeF7
2021 BMW 8 SeriesCoupeD5
2022 BMW 8 SeriesCoupeC2
2023 BMW 8 SeriesCoupeD4
2024 BMW 8 SeriesCoupeC2
2025 BMW 8 SeriesCoupeC2
2019 BMW X5Large SUVF13
2020 BMW X5Large SUVF11
2020 BMW X6Large SUVF11
2019 BMW X7Large SUVF11
2020 BMW X7Large SUVF12

Those are the model years inside WhichTrim's range, 2016 onward. The campaign may cover others outside it, and the only thing that settles whether one specific vehicle is included is its VIN.

How much of it has been fixed

Source: manufacturer quarterly report, 49 CFR 573.7
Reported repaired 74%

of the campaign

3 quarters into the six-quarter reporting window, and still climbing.

This is the manufacturer's own cumulative count of vehicles it has inspected and repaired, divided by the vehicles the campaign covers. It files that count with NHTSA every quarter for six consecutive quarters, starting from the quarter in which owners were told a remedy was ready, and then the obligation ends — so a figure on an older campaign is where the count stopped, not where it stands today.

It rarely reaches 100%, and not because the work was not done. The same report asks manufacturers to count vehicles they could not reach at all — exported, stolen, scrapped, or simply never located — and those stay in the denominator. A low number means a lot of these vehicles are still out there unrepaired; it does not tell you which ones.

The federal paperwork

Source: nhtsa.gov

Check one specific vehicle

A recall applies to a build range, so year, make and model cannot settle it. Type the VIN and the WhichTrim recall report checks this campaign’s build window and engine against it.

Campaign 25V644000

Own one, or run a fleet? Recall Watch checks each VIN against every new NHTSA campaign and emails you when one lands, this one's expansions included. Or take a free one-line alert by model year.

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A recall covers a build range. Only your VIN settles it.

Check it with the WhichTrim recall report now, or have us check it every night and email you when something new is filed.

Photo: Taiga Miyamoto / Unsplash

Common questions

Source: NHTSA, 49 CFR Part 573

Does this recall repair cost anything?

No. Federal law requires the manufacturer to remedy a safety defect or a compliance failure at no charge, for vehicles up to 15 years old measured from the date of first sale. A dealer that asks you to pay for a recall repair is in the wrong.

How do I know whether my vehicle is included?

By VIN, not by model year. This campaign covers vehicles built Mar 20, 2018 to Feb 11, 2025. The manufacturer files a build range with NHTSA and only vehicles inside it are covered, so two identical-looking cars from the same year can differ. NHTSA's own lookup checks a VIN against the manufacturer's list.

What if the repair is not available yet?

It happens, and often. Manufacturers must notify owners when a defect is found even if the parts or the software are not ready, then notify them a second time once the remedy exists. The remedy filed for this campaign is described above.

What did the manufacturer say was wrong?

The problem, risk and fix quoted on this page are the manufacturer's own words as filed with NHTSA under 49 CFR Part 573. WhichTrim does not paraphrase them.

Who started this recall?

NHTSA's record credits NHTSA's Office of Defects Investigation. A recall can begin with the manufacturer's own testing, with a defect investigation, or with a compliance test against a Federal Motor Vehicle Safety Standard.