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NHTSA campaign 20V601000

2020–2021 BMW and MINI: electrical system recall

The debris could result in a short-circuit, increasing the risk of fire or injury.

critical 4,509 vehicles affected 100% reported repaired

What was reported

Source: manufacturer filing, 49 CFR Part 573
Problem BMW of North America, LLC (BMW) is recalling certain 2020-2021 530e, 530e xDrive, 530e iPerformance and X3 xDrive30e and MINI Cooper Countryman All4 SE, 2020 BMW i8, and 2021 330e, 330e xDrive, 745Le xDrive and X5 xDrive45e vehicles. Debris may have entered one or more of the hybrid battery cells during their production. Risk The debris could result in a short-circuit, increasing the risk of fire or injury. Fix BMW will inspect and, if necessary, replace the battery module free of charge. The remedy is currently being developed. Until the remedy is completed, drivers are instructed to not charge their vehicles. Drivers are instructed to not drive in manual mode, sport mode, and to not use the shift paddles. Owners were notified of the safety risk October 23, 2020. The recall began November 24, 2020. Owners may contact BMW customer service at 1-800-525-7417.

Reported to NHTSA Sep 30, 2020 by BMW of North America, LLC, owners notified Nov 24, 2020.

What that means, in plain English

Source: WhichTrim's reading of the filing above — not NHTSA's wording

Debris in battery cells can cause a short-circuit leading to fire, and NHTSA instructed owners not to charge or drive in certain modes, indicating a stop-use-type directive consistent with a fire/thermal risk.

Written for us by a language model from the manufacturer's filed text, which is quoted in full above. Where the two differ, the filing is the record and this is only our summary of it.

The fix, from the dealer bulletin

Source: NHTSA remedy instructions and dealer notice
Stop-sale Not stated in the dealer documents
Remedy Instructions filed: the dealer bulletin exists

Parts named

Part numberDescriptionQty
61 27 8 843 411
61 27 8 855 565Cell module of high-voltage battery
61 27 8 843 412Cell module of high-voltage battery as needed
61 27 8 855 566
07 11 9 908 596Screw (M12x1.5x48)4
61 27 8 606 057Torx screw16
61 27 8 606 058Threaded head Torx screw
07 12 9 908 570ISA screw (V-M6 GFX16)16
61 27 8 677 638Hexagon bolt with Torx socket
07 11 9 909 322Self-locking hexagon nut (M6-8-ZNNIV SI)2
61 27 7 645 627Seal for high-voltage battery1
61 27 8 645 446Hexagon screw with internal Torx
83 19 2 468 442Ht-12 Coolant (1 gal concentrate) Sublet as

Labour, as the warranty table lists it

  • 23 h · op 00 71 181 · Replacing 2 Top (T) and 1 Single (S) Module Only: 17 FRU for the first top module…

The operation code and time the manufacturer pays the dealer; a customer-pay estimate elsewhere is a different number.

Torque

  • e. Tighten the bolt with a torque of 60 ft-lbs., leaving a gap of 1/8” to 5/8” on clos

Read from NHTSA’s copy of the manufacturer’s dealer documents. The procedure itself is in the bulletin; a franchised dealer has the current copy on the manufacturer’s portal, and that copy governs. Working a lot or a fleet? Recall Watch carries this line on every VIN it checks: remedy status, hours, stop-sale.

Which vehicles are covered

Source: NHTSA campaign 20V601000
Model yearClassSafety SignalRecalls on file
2021 BMW 3 SeriesMidsize SedanF9
2020 BMW 5 SeriesMidsize SedanF9
2021 BMW 5 SeriesMidsize SedanF9
2021 BMW 7 SeriesLarge SedanF9
2020 BMW X3Compact SUVF16
2021 BMW X3Compact SUVF10
2021 BMW X5Large SUVF12
2020 BMW i8ConvertibleB1
2020 MINI CountrymanCompact SUVC2
2021 MINI CountrymanCompact SUVC2

Those are the model years inside WhichTrim's range, 2016 onward. The campaign may cover others outside it, and the only thing that settles whether one specific vehicle is included is its VIN.

How much of it has been fixed

Source: manufacturer quarterly report, 49 CFR 573.7
Reported repaired 100%

of the campaign

The final figure: the six quarters of reporting that 49 cfr 573.7 requires have closed.

This is the manufacturer's own cumulative count of vehicles it has inspected and repaired, divided by the vehicles the campaign covers. It files that count with NHTSA every quarter for six consecutive quarters, starting from the quarter in which owners were told a remedy was ready, and then the obligation ends — so a figure on an older campaign is where the count stopped, not where it stands today.

It rarely reaches 100%, and not because the work was not done. The same report asks manufacturers to count vehicles they could not reach at all — exported, stolen, scrapped, or simply never located — and those stay in the denominator. A low number means a lot of these vehicles are still out there unrepaired; it does not tell you which ones.

The federal paperwork

Source: nhtsa.gov

Check one specific vehicle

A recall applies to a build range, so year, make and model cannot settle it. Type the VIN and the WhichTrim recall report checks this campaign’s build window and engine against it.

Campaign 20V601000

Own one, or run a fleet? Recall Watch checks each VIN against every new NHTSA campaign and emails you when one lands, this one's expansions included. Or take a free one-line alert by model year.

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A recall covers a build range. Only your VIN settles it.

Check it with the WhichTrim recall report now, or have us check it every night and email you when something new is filed.

Photo: Taiga Miyamoto / Unsplash

Common questions

Source: NHTSA, 49 CFR Part 573

Does this recall repair cost anything?

No. Federal law requires the manufacturer to remedy a safety defect or a compliance failure at no charge, for vehicles up to 15 years old measured from the date of first sale. A dealer that asks you to pay for a recall repair is in the wrong.

How do I know whether my vehicle is included?

By VIN, not by model year. The manufacturer files a build range with NHTSA and only vehicles inside it are covered, so two identical-looking cars from the same year can differ. NHTSA's own lookup checks a VIN against the manufacturer's list.

What if the repair is not available yet?

It happens, and often. Manufacturers must notify owners when a defect is found even if the parts or the software are not ready, then notify them a second time once the remedy exists. This campaign was filed without a repair available — BMW of North America, LLC says so in the text above.

What did the manufacturer say was wrong?

The problem, risk and fix quoted on this page are the manufacturer's own words as filed with NHTSA under 49 CFR Part 573. WhichTrim does not paraphrase them.

Who started this recall?

NHTSA's record credits the manufacturer. A recall can begin with the manufacturer's own testing, with a defect investigation, or with a compliance test against a Federal Motor Vehicle Safety Standard.