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Owner complaints · Fuel/Propulsion System

2020 Ford F-250 Super Duty fuel system problems

64 of the 263 complaints owners filed with NHTSA about the 2020 Ford F-250 Super Duty name the fuel system (NHTSA’s “Fuel/Propulsion System” heading — fuel tanks, lines, pumps and injection — and on an EV, the propulsion battery and motors). Filed under the same heading: 2 recalls, 1 NHTSA investigation. Every figure below is a document in a federal file, linked; none is a failure rate, and none is a verdict on any one car.

64 complaints 24% of this model year’s 1 a fire typically at 95k miles

What owners filed about the fuel system

Source: NHTSA complaint database
64complaints name the fuel system

0 of the 64 reports a crash · 1 a fire · 0 injuries. Self-reported, unverified.

Filed per year: 2020: 1 · 2021: 1 · 2022: 2 · 2023: 3 · 2024: 4 · 2025: 36 · 2026: 17

95kmiles, typically

Half of the 29 owners who gave an odometer reading reported the fuel system problem between 64,000 and 120,000 miles. A median of reports, not the life of a part.

24%of this model year’s complaints

263 complaints in all about the 2020 Ford F-250 Super Duty, 17 filed in 2026. The whole picture, every system →

Counts are owner reports to NHTSA, not verified defects, and scale with how many of these were sold; nothing here is a rate. NHTSA groups complaints coarsely, so “Fuel/Propulsion System” means the same area of the vehicle, not one fault.

Across model years: Ford F-250 Super Duty fuel system problems, every year on file →

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In owners’ own words

Source: NHTSA complaint database

Filed with NHTSA by the people who own these cars, about the fuel system. Quoted as written, with anything identifying removed; unverified reports — what was said, not a finding that it was true.

Code P221C code stating that the DEF reductant heater is malfunctioning during cold weather
Fuel/Propulsion System Jan 14, 2025 NHTSA owner report
My truck started having the extended start a couple of years ago. It seems when it's warmer outside, sometimes, it will crank for an excessive amount of time before it will start. It was very intermittent and hard to determine exactly when this would occur.
Fuel/Propulsion System Jan 1, 2025 NHTSA owner report
The contact owns a 2020 Ford F-250. The contact stated that while driving at an undisclosed speed, the vehicle lost motive power and stalled. The check engine warning light was illuminated. The vehicle was towed to the dealer where it was diagnosed; however, the contact was unsure of the diagnostic results. The vehicle was not repaired.
Fuel/Propulsion System at 80,000 miles May 1, 2024 NHTSA owner report
The contact owned a 2020 Ford F-250. The contact stated that while driving at an undisclosed speed, the vehicle entered LIMP Mode, and inadvertently lost motive power. The contact was able to pull to the shoulder of the roadway, where the vehicle failed to restart. The check engine warning light was illuminated.
Fuel/Propulsion System at 89,000 miles Mar 5, 2024 NHTSA owner report
The contact's fiancé owns a 2020 Ford F-250. The contact stated while the driver was driving 70 MPH, the vehicle shut off inadvertently. The contact's fiancé was able to pull to the side of the road. The battery warning light was illuminated.
Fuel/Propulsion System at 100,000 miles Feb 21, 2024 NHTSA owner report

What is on file about the fuel system

Source: NHTSA recalls, investigations and manufacturer communications

Recalls filed under this heading

NHTSA investigation

Other systems with a record on the 2020 Ford F-250 Super Duty

Source: the same files
From here

Common questions

Source: NHTSA complaint database, recalls and manufacturer communications

Are fuel system problems common on the 2020 Ford F-250 Super Duty?

They are documented: NHTSA holds 64 owner complaints naming the fuel system on this model year (24% of everything owners filed about it), and 2 recalls, 1 NHTSA investigation are filed under the same heading. Whether it is a problem on one particular car is a diagnosis, not a count, and a count says nothing about how many were sold.

Is there a recall for the fuel system on the 2020 Ford F-250 Super Duty?

Yes — 2 campaigns are filed under this heading: 26V158000, 24V957000. A recall is matched by VIN; check yours at nhtsa.gov/recalls.

When do fuel system problems show up on the 2020 Ford F-250 Super Duty?

Owners who gave an odometer reading reported it at a median of 95,000 miles; half of them between 64,000 and 120,000. That is when reports cluster, not the life of a part.

What does NHTSA's "Fuel/Propulsion System" heading cover?

Fuel tanks, lines, pumps and injection — and on an EV, the propulsion battery and motors. Owners choose the heading when they file, so it says which area of the vehicle the complaint is about, not which part failed.