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Manufacturer communication · Service bulletin

Ford bulletin TSB 23-2194

What it saysSome 2022-2023 F-150 vehicles built on 23-August-2022 and through 30-April-2023 equipped with a 5.0L engine may exhibit an oil leak from the oil filter adaptor to engine block mounting area. NHTSA’s full summary ↓

Ford filed this with NHTSA as a service bulletin dated Jun 20, 2023, received Jun 29, 2023, about the engine. It names 2 model years (2022–2023). A service bulletin is not a safety recall: it is the manufacturer telling its dealers how to diagnose or repair a condition, and whether the work is paid for depends on the warranty in force. Quoting the number at a service desk can save a diagnosis.

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What the bulletin says

Source: NHTSA's summary of the manufacturer's communication
Superseded. Ford replaced this bulletin with TSB 24-2054 dated Mar 1, 2024. Read that one first; this page stays as the record of what was filed under TSB 23-2194.
2022-2023 F-150 23 Aug 2022 – 30 Apr 2023 “Built on 23-Aug-2022 and through 30-Apr-2023”
Engine 5.0L “Some 2022-2023 F-150 vehicles built on 23-August-2022 and through 30-April-2023 equipped with a 5.0L engine may exhibit an oil leak from the oil filter adaptor to engine block mounting area.”

What it applies to, as the document itself states it — the build window in the manufacturer’s own words, read by machine from the PDF NHTSA serves. The build date is on the certification label in the driver’s door jamb; the dealer settles a borderline vehicle by its VIN.

Some 2022-2023 F-150 vehicles built on 23-August-2022 and through 30-April-2023 equipped with a 5.0L engine may exhibit an oil leak from the oil filter adaptor to engine block mounting area. This may be due to block porosity just below the oil filter adapter near the main bearing cap outer bolt. To correct the condition, follow the Service Procedure to inspect the engine block for a porosity leak.

Kind Service bulletin Manufacturer date Jun 20, 2023 Received by NHTSA Jun 29, 2023 Components Engine Superseded by TSB 24-2054 (Mar 1, 2024)

Document filed under this number

DocumentKindDatedNHTSA idAt NHTSA
TSB 23-2194Service bulletinJun 20, 202310238287PDF, 201 KB

What the document itself lists

Parts the bulletin names — the first 40 it lists

Part numberDescriptionQtyFind it
ML3Z-6009-DEngine Short Block Assembly1eBay Motors →
BR3Z-6A340-ACrankshaft Pulley Bolt And Washer1eBay Motors →
JR3Z-6065-CCylinder Head Bolt20eBay Motors →
W714735-S439Engine Mount Bracket-to-Engine Bolt6eBay Motors →
JL3Z-6379-AFlexplate to Crankshaft Bolt8eBay Motors →
W715211-S439Left Engine Mount Through Bolt1eBay Motors →
W713244-S439Left Engine Mount-to-Frame Bolt3eBay Motors →
7L1Z-4B496-CFront Driveshaft-to-Pinion Flange Bolt and Washer—eBay Motors →
AA5Z-6714-AEngine Oil Filter1eBay Motors →
ML3Z-6584-BRight Camshaft and Carrier Assembly Gasket1eBay Motors →
ML3Z-6584-CLeft Camshaft and Carrier Assembly Gasket1eBay Motors →
ML3Z-6051-HRight Cylinder Head Gasket1eBay Motors →
ML3Z-6051-GLeft Cylinder Head Gasket—eBay Motors →
ML3Z-6020-CFront Engine Cover Gasket-Right1eBay Motors →
ML3Z-6020-DFront Engine Cover Gasket-Center1eBay Motors →
ML3Z-6020-EFront Engine Cover Gasket-Left1eBay Motors →
W520514-S440Catalytic Converter-to-Exhaust Manifold Nut4eBay Motors →
W716530-S440RH Engine Mount-to-Frame Nut2eBay Motors →
W520113-S440Stabilizer Bar Bracket Nut4eBay Motors →
W715618-S437Torque Converter-to-Flexplate Nut4eBay Motors →
ML3Z-6A642-COil Cooler Assembly1eBay Motors →
JT4Z-9E583-AHigh Pressure Fuel Pump O-ring Seal1eBay Motors →
GK2Z-6700-AFront Crankshaft Oil Seal Assembly1eBay Motors →
ML3Z-9J323-BHigh Pressure Fuel Pump-to-Fuel Rail Tube—eBay Motors →
ML3Z-9J323-CHigh Pressure Fuel Rail-to-Fuel Rail Tube Assembly1eBay Motors →
ML3Z-3B478-AFront Driveshaft CV Joint Boot Clamp1eBay Motors →
ML3Z-3B478-BRear Driveshaft CV Joint Boot Clamp1eBay Motors →
BR3Z-8255-AThermostat Housing Seal1eBay Motors →
JR3Z-6701-ARear Crankshaft Seal1eBay Motors →
W714870-S430Exhaust Manifold Nut16eBay Motors →
FR3Z-9448-AExhaust Manifold Gasket2eBay Motors →
W714869-S901Exhaust Manifold Stud16eBay Motors →
W702600-S439Steering Shaft Bolt1eBay Motors →
W718644-S439Frame to Cab Mounting Bolt6eBay Motors →
DL3Z-19B596-BA/C Compressor O Ring and Gasket1eBay Motors →
DS7Z-19B596-AA/C Compressor Seal1eBay Motors →
BC3Z-8590-FLower Radiator to Radiator Hose Seal1eBay Motors →
XO-5W20-Q1SPNeeded—eBay Motors →
AA5Z-9C587-AFuel Pump Assembly Tappet1eBay Motors →
JR3Z-12A227-ACrankshaft Position Sensor Ring1eBay Motors →

Labour operations and the time the manufacturer allows

OperationDescriptionTime
MT232194AActual Time Up To18.3 hrs
MT232194BActual Time Up To18.8 hrs

Read by machine from the document NHTSA serves (3 pages), read Sep 30, 2026. A part number is shown only where it matches Ford’s own catalogue shape, an operation only with its code and time, and a description only where the reader got it whole; anything it could not settle is left out, and the PDF is the record. Times are the manufacturer’s warranty allowances, not a quote. Listings and prices on eBay Motors are the seller’s.

Affiliate disclosure: some links on this page are affiliate links. If you request a quote or buy through them we may earn a commission at no extra cost to you. Nothing on this page changes because of it.

The summary is NHTSA’s abstract of the document, as filed under 49 CFR 579.5. One communication is usually filed as several documents — the bulletin, a dealer notice, an owner letter — and the number on any of them finds this page. A PDF link is shown only once NHTSA’s own server has been seen to serve that document; the rest are checked over the following nights. Quote the number at a service desk; it is what the dealer’s system is keyed on.

Model years it names

Source: as the manufacturer filed them

A vehicle page’s bulletin list shows the newest few communications filed against that model year; the count there is every one.

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What owners reported

Source: NHTSA complaint database

Owners of the 2 model years this bulletin names have filed 1,333 complaints with NHTSA since 2015.

On the 2022 Ford F-150, the 13 owners who gave an odometer reading for Engine reported it at a median of 12,000 miles. That figure is one model year’s, not the whole range this bulletin covers — medians from different model years are not averaged.

I purchased the truck 2 weeks ago brand new and it has a total of 570 miles on it. After not being used for one day, the truck would not start at all. I receive a warning indicating that I should stop safely now, that full power accessory mode is on and a check engine light. I connected a OBD scanner but no codes were generated.

2023 Ford F-150 · Engine · filed with NHTSA Oct 26, 2023 · ODI 11551947

The contact owned a 2022 Ford F-150. The contact stated that while driving at an undisclosed speed, the low turbo boost and the reduced engine power warning lights were illuminated. The contact stated that he pulled over into a gas station to turn off the vehicle.

2022 Ford F-150 · Engine · filed with NHTSA Oct 14, 2022 · ODI 11489337

A complaint is one owner’s account, not a defect finding, and a bulletin is not a recall. Nothing here says this bulletin was issued because of these complaints, or that the repair it describes fixed them. Complaint files on this site begin in 2015.

More bulletins about the engine

Source: same model, same component group

60 other manufacturer communications filed against the Ford F-150 under the same component group (engine), newest first. The eight newest are listed; the rest are on the Ford list.

NumberKindDatedNHTSA’s summary
SSM 55228Service bulletinOct 8, 2026Some 2020-2026 Aviator/Explorer/F-150/Bronco/Ranger vehicles equipped with a 2.7L or 3.0L (non-diesel) engine may need the front engine cove…
25L05OtherSep 2, 2026Certain 2024-2025 Model Year F-150 Vehicles Equipped with 2.7L Engine Vehicle Emission Control Information (VECI) Label Update
25M01OtherJul 28, 2026Customer Satisfaction Program 25M01 Certain 2021 Model Year F-150 3.0L Diesel Engine and 2020-2022 Model Year Super Duty with 6.7L Diesel En…
TSB 26-2233Service bulletinMay 14, 2026This article supersedes TSB 26-2116 to clarify the prior approval statement. Some of the vehicles listed in the model statement above may ex…
SSM 54795Service bulletinMay 4, 2026Some 2021-2023 F-150 vehicles equipped with a 3.5L PowerBoost engine and 2020-2026 Explorer vehicles equipped with a 3.3L hybrid engine may…
TSB 26-2116Service bulletinApr 9, 2026This article supersedes TSB 25-2323 to update the Service procedure, Parts list, and add a clarification note about Cost Cap and Prior appro…
24N12 S2OtherMar 31, 2026Certain 2021 - 2022 Model Year Various Vehicles Engine Valve Inspection Test This submission includes : Technical Instructions Updated word…
SSM 54678Service bulletinMar 20, 2026Some 2021-2026 F-150 vehicles equipped with a 5.0L/5.2L engine, 2021-2025 F-Super Duty/F-53 Motorhome/F59 Commercial Stripped Chassis vehicl…

Quote the number at the service desk. It is what the dealer’s system is keyed on.

Every manufacturer communication NHTSA holds for Ford, by the number printed on the letter.

Photo: Christian Buehner / Unsplash

Common questions

Source: NHTSA, 49 CFR 579.5

Is Ford TSB 23-2194 a recall?

No. A service bulletin is a manufacturer communication filed with NHTSA under 49 CFR 579.5; a safety recall carries an NHTSA campaign number (two digits, a letter, six digits) and a federal duty to repair for free. Check the vehicle’s recalls by VIN at nhtsa.gov/recalls, or on its page here.

Is the TSB 23-2194 repair free?

Not automatically. A service bulletin describes how to diagnose or repair a condition; who pays depends on the warranty in force, any extension, and the dealer. Quoting the number can save a diagnosis either way.

Which vehicles does TSB 23-2194 cover?

The manufacturer filed it against 2 model years: 2023 Ford F-150, 2022 Ford F-150. Whether one particular vehicle is affected is a matter of its VIN and its build, not its model year alone. The document itself sets the build window: 2022-2023 F-150: built 23 Aug 2022 – 30 Apr 2023 — the build date is on the certification label in the driver’s door jamb.