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Federal filingsHome›Recalls› 22V614000
NHTSA campaign 22V614000

2018 BMW 5 Series: engine and engine cooling recall

A melting intake manifold increases the risk of fire.

critical 298 vehicles affected 96% reported repaired

What was reported

Source: manufacturer filing, 49 CFR Part 573
Problem BMW of North America, LLC. (BMW) is recalling certain 2018 540d xDrive vehicles equipped with an Exhaust Gas Recirculation (EGR) module with an integrated cooler. The EGR cooler may leak internally, causing coolant to mix with diesel engine soot, which could result in smoldering particles and a melting intake manifold. Risk A melting intake manifold increases the risk of fire. Fix Dealers will replace the EGR module, and the intake manifold will be inspected and replaced, if necessary, free of charge. Interim owner notification letters were mailed on October 7, 2022. Owner notification letters were mailed December 30, 2022. Owners may contact BMW customer service at 1-800-525-7417.

Reported to NHTSA Aug 10, 2022 by BMW of North America, LLC, owners notified Dec 30, 2022.

What that means, in plain English

Source: WhichTrim's reading of the filing above — not NHTSA's wording

The EGR cooler leak can produce smoldering particles and a melting intake manifold, creating a direct fire risk in the engine bay.

Written for us by a language model from the manufacturer's filed text, which is quoted in full above. Where the two differ, the filing is the record and this is only our summary of it.

The fix, from the dealer bulletin

Source: NHTSA remedy instructions and dealer notice
Stop-sale Not stated in the dealer documents
Remedy Instructions filed: the dealer bulletin exists

Parts named

Part numberDescriptionQty
11 71 8 570 655Exhaust gas cooler high temperature1
11 62 8 576 287Metal seal for exhaust-gas recirculation cooler1
11 71 2 249 909Torx screw for exhaust-gas recirculation cooler2
11 61 8 579 881Metal gasket1
07 14 9 390 155Hex bolt with washer2
51 71 6 966 566Hexagon screw with flange (M10x45)2
07 12 9 905 423Torx screw with bush for exhaust-gas recirculation cooler3
13 71 8 473 144O-ring (on clean air pipe)1
11 12 8 598 599O-ring (on the cylinder head cover)1
13 71 8 652 852O-ring (on clean air pipe)1
11 61 8 477 030Intake pipe with air flap control1
13 62 8 637 896Boost pressure sensor1

Labour, as the warranty table lists it

  • 3 h · op 00 72 911 · Additional work: Carrying out the functional check of the (pressure sensor) intake…
  • 1 h · op 00 72 912 · Additional work: Entering the part designation from the new exhaust gas…
  • 16 h · op 00 72 914 · Additional work: Replacing the intake system

The operation code and time the manufacturer pays the dealer; a customer-pay estimate elsewhere is a different number.

Read from NHTSA’s copy of the manufacturer’s dealer documents. The procedure itself is in the bulletin; a franchised dealer has the current copy on the manufacturer’s portal, and that copy governs. Working a lot or a fleet? Recall Watch carries this line on every VIN it checks: remedy status, hours, stop-sale.

Which vehicles are covered

Source: NHTSA campaign 22V614000
Model yearClassSafety SignalRecalls on file
2018 BMW 5 SeriesMidsize SedanF8

Those are the model years inside WhichTrim's range, 2016 onward. The campaign may cover others outside it, and the only thing that settles whether one specific vehicle is included is its VIN.

How much of it has been fixed

Source: manufacturer quarterly report, 49 CFR 573.7
Reported repaired 96%

of the campaign

The final figure: the six quarters of reporting that 49 cfr 573.7 requires have closed.

This is the manufacturer's own cumulative count of vehicles it has inspected and repaired, divided by the vehicles the campaign covers. It files that count with NHTSA every quarter for six consecutive quarters, starting from the quarter in which owners were told a remedy was ready, and then the obligation ends — so a figure on an older campaign is where the count stopped, not where it stands today.

It rarely reaches 100%, and not because the work was not done. The same report asks manufacturers to count vehicles they could not reach at all — exported, stolen, scrapped, or simply never located — and those stay in the denominator. A low number means a lot of these vehicles are still out there unrepaired; it does not tell you which ones.

The federal paperwork

Source: nhtsa.gov

Check one specific vehicle

A recall applies to a build range, so year, make and model cannot settle it. Type the VIN and the WhichTrim recall report checks this campaign’s build window and engine against it.

Campaign 22V614000

Own one, or run a fleet? Recall Watch checks each VIN against every new NHTSA campaign and emails you when one lands, this one's expansions included. Or take a free one-line alert by model year.

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A recall covers a build range. Only your VIN settles it.

Check it with the WhichTrim recall report now, or have us check it every night and email you when something new is filed.

Photo: Taiga Miyamoto / Unsplash

Common questions

Source: NHTSA, 49 CFR Part 573

Does this recall repair cost anything?

No. Federal law requires the manufacturer to remedy a safety defect or a compliance failure at no charge, for vehicles up to 15 years old measured from the date of first sale. A dealer that asks you to pay for a recall repair is in the wrong.

How do I know whether my vehicle is included?

By VIN, not by model year. The manufacturer files a build range with NHTSA and only vehicles inside it are covered, so two identical-looking cars from the same year can differ. NHTSA's own lookup checks a VIN against the manufacturer's list.

What if the repair is not available yet?

It happens, and often. Manufacturers must notify owners when a defect is found even if the parts or the software are not ready, then notify them a second time once the remedy exists. This campaign was filed without a repair available — BMW of North America, LLC says so in the text above.

What did the manufacturer say was wrong?

The problem, risk and fix quoted on this page are the manufacturer's own words as filed with NHTSA under 49 CFR Part 573. WhichTrim does not paraphrase them.

Who started this recall?

NHTSA's record credits the manufacturer. A recall can begin with the manufacturer's own testing, with a defect investigation, or with a compliance test against a Federal Motor Vehicle Safety Standard.