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Federal filingsHome›Recalls› 21V907000
NHTSA campaign 21V907000

2016–2018 BMW 3 Series and 3 other BMW models: fuel system, diesel recall

A melting intake manifold increases the risk of a fire.

critical 50,404 vehicles affected 84% reported repaired

What was reported

Source: manufacturer filing, 49 CFR Part 573
Problem BMW of North America, LLC (BMW) is recalling certain 2013-2018 328d, 328d xDrive, 2014-2018 328d Sports Wagon, 328d xDrive Sports Wagon, 2014-2016 535d, 535d xDrive, 2015 740Ld xDrive, 2015-2017 X3 xDrive28d SAV, and 2014-2017 X5 xDrive35d SAV diesel vehicles equipped with an Exhaust Gas Recirculation (EGR) module with an integrated cooler. The EGR cooler may leak internally, causing coolant to mix with diesel engine soot, which could result in smoldering particles and a melting intake manifold. Risk A melting intake manifold increases the risk of a fire. Fix Dealers will replace the EGR cooler and inspect the intake manifold, replacing it as necessary, free of charge. This recall includes all vehicles previously recalled under 18V-755. Vehicles previously recalled under 18V-755 will need to have the new remedy performed for this recall. An interim owner notification letter was mailed on January 18, 2022. The remedy is expected to be available in June 2022. Owner notification letters were mailed on July 6, 2022. Owners may contact BMW customer service at 1-800-525-7417.

Reported to NHTSA Nov 19, 2021 by BMW of North America, LLC, owners notified Jul 6, 2022.

What that means, in plain English

Source: WhichTrim's reading of the filing above — not NHTSA's wording

Smoldering particles and a melting intake manifold create a direct fire risk in the engine bay, elevating this beyond a merely potential future defect to an active thermal hazard.

Written for us by a language model from the manufacturer's filed text, which is quoted in full above. Where the two differ, the filing is the record and this is only our summary of it.

The fix, from the dealer bulletin

Source: NHTSA remedy instructions and dealer notice
Stop-sale Not stated in the dealer documents
Remedy Instructions filed: the dealer bulletin exists

Parts named

Part numberDescriptionQty
83 19 2 298 237
11 71 7 822 346Exhaust gas cooler low temperature1
11 71 8 490 640AGR small parts set1
11 71 7 799 853Pipe union2
61 13 1 369 832Line clip for vacuum hose1
11 61 8 512 504O-ring of exhaust-gas recirculation pipe1
11 14 8 490 569Front acoustic cover (for exhaust gas recirculation cooler)1
11 53 7 827 842Coolant hose of exhaust gas recirculation cooler including
11 53 7 827 410coolant pump
11 65 8 595 650Vacuum hose (40 cm) – (one hose is enough for 2 vehicles) Supported
82 14 1 467 704BMW Antifreeze/Coolant
83 19 2 360 981
11 61 7 811 909Intake pipe with air flap control (F02 only)1
11 61 8 514 731Intake pipe with air flap control (F15 only)1
13 62 7 804 742Boost pressure sensor1
11 71 7 822 350Exhaust gas cooler high temperature1

Read from NHTSA’s copy of the manufacturer’s dealer documents. The procedure itself is in the bulletin; a franchised dealer has the current copy on the manufacturer’s portal, and that copy governs. Working a lot or a fleet? Recall Watch carries this line on every VIN it checks: remedy status, hours, stop-sale.

Which vehicles are covered

Source: NHTSA campaign 21V907000
Model yearClassSafety SignalRecalls on file
2016 BMW 3 SeriesMidsize SedanF6
2017 BMW 3 SeriesMidsize SedanF4
2018 BMW 3 SeriesMidsize SedanF7
2016 BMW 5 SeriesMidsize SedanF7
2016 BMW X3Compact SUVF5
2017 BMW X3Compact SUVF6
2016 BMW X5Large SUVF5
2017 BMW X5Large SUVF6

Those are the model years inside WhichTrim's range, 2016 onward. The campaign may cover others outside it, and the only thing that settles whether one specific vehicle is included is its VIN.

How much of it has been fixed

Source: manufacturer quarterly report, 49 CFR 573.7
Reported repaired 84%

of the campaign

The final figure: the six quarters of reporting that 49 cfr 573.7 requires have closed.

This is the manufacturer's own cumulative count of vehicles it has inspected and repaired, divided by the vehicles the campaign covers. It files that count with NHTSA every quarter for six consecutive quarters, starting from the quarter in which owners were told a remedy was ready, and then the obligation ends — so a figure on an older campaign is where the count stopped, not where it stands today.

It rarely reaches 100%, and not because the work was not done. The same report asks manufacturers to count vehicles they could not reach at all — exported, stolen, scrapped, or simply never located — and those stay in the denominator. A low number means a lot of these vehicles are still out there unrepaired; it does not tell you which ones.

The federal paperwork

Source: nhtsa.gov

Check one specific vehicle

A recall applies to a build range, so year, make and model cannot settle it. Type the VIN and the WhichTrim recall report checks this campaign’s build window and engine against it.

Campaign 21V907000

Own one, or run a fleet? Recall Watch checks each VIN against every new NHTSA campaign and emails you when one lands, this one's expansions included. Or take a free one-line alert by model year.

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A recall covers a build range. Only your VIN settles it.

Check it with the WhichTrim recall report now, or have us check it every night and email you when something new is filed.

Photo: Taiga Miyamoto / Unsplash

Common questions

Source: NHTSA, 49 CFR Part 573

Does this recall repair cost anything?

No. Federal law requires the manufacturer to remedy a safety defect or a compliance failure at no charge, for vehicles up to 15 years old measured from the date of first sale. A dealer that asks you to pay for a recall repair is in the wrong.

How do I know whether my vehicle is included?

By VIN, not by model year. The manufacturer files a build range with NHTSA and only vehicles inside it are covered, so two identical-looking cars from the same year can differ. NHTSA's own lookup checks a VIN against the manufacturer's list.

What if the repair is not available yet?

It happens, and often. Manufacturers must notify owners when a defect is found even if the parts or the software are not ready, then notify them a second time once the remedy exists. This campaign was filed without a repair available — BMW of North America, LLC says so in the text above.

What did the manufacturer say was wrong?

The problem, risk and fix quoted on this page are the manufacturer's own words as filed with NHTSA under 49 CFR Part 573. WhichTrim does not paraphrase them.

Who started this recall?

NHTSA's record credits the manufacturer. A recall can begin with the manufacturer's own testing, with a defect investigation, or with a compliance test against a Federal Motor Vehicle Safety Standard.