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NHTSA campaign 16V038000 · manufacturer recall R16-001

2009–2015 NEW Flyer and Nabi: seats recall

If the seatbelt anchorage assembly separates from the J-Bracket, the bus driver may not be properly restrained in the event of a crash, increasing their risk of injury.

high 4,848 vehicles affected FMVSS 210 80% reported repaired

What was reported

Source: manufacturer filing, 49 CFR Part 573
Problem New Flyer Industries, Ltd. (New Flyer) is recalling certain model year 2015 New Flyer MD30, 2012 C35LFR, 2010-2011 D35LFR, NABI 35LFW, 2011 D40LFR, 2010-2012 D60LFR and NABI 31LFW, 2010 C40LF, DE35LF, D40LF, DE40LFA, DE60LFA, GE35LFR and GE40LF, 2009 DE60LF and GE40LFR, 2010-2013 C40LFR, DE60LFR, NABI 416 and NABI 60BRT, 2010-2015 XD35, XDE40, NABI 40LFW and 42BRT, 2011-2015 XD40 and XN40, 2013-2015 XD60, XDE60 and XN35, 2010-2014 XDE35, 2013 XE40, 2012-2015 XN60, equipped with certain Recaro Ergo-M Commercial Bus Driver Seats. The affected seats have J-Brackets that may be missing welds which could allow the seat belt anchorage assembly to separate from the J-Bracket. Risk If the seatbelt anchorage assembly separates from the J-Bracket, the bus driver may not be properly restrained in the event of a crash, increasing their risk of injury. Fix New Flyer will notify owners instructing them to inspect their seats for missing welds. Recaro will supply replacement anchorage brackets and cover the labor to replace them if any welds are missing, free of charge. The recall began on February 4, 2016. Owners may contact New Flyer customer service at 1-204-224-6706, or Recaro customer service at 1-800-873-2276. New Flyer's number for this recall is R16-001.

Reported to NHTSA Jan 26, 2016 by New Flyer Industries Ltd, owners notified Feb 4, 2016.

Which vehicles are covered

Source: NHTSA campaign 16V038000

Vehicles built Jan 1, 2010 to Dec 31, 2015 — a VIN outside that window is not part of this campaign even if the year, make and model match.

Model yearOn WhichTrim
2012 NEW Flyer C35LFR
2010 NEW Flyer C40LF
2010 NEW Flyer C40LFR
2011 NEW Flyer C40LFR
2012 NEW Flyer C40LFR
2013 NEW Flyer C40LFR
2010 NEW Flyer D35LFR
2011 NEW Flyer D35LFR
2010 NEW Flyer D40LF
2011 NEW Flyer D40LFR
2010 NEW Flyer D60LFR
2011 NEW Flyer D60LFR
2012 NEW Flyer D60LFR
2010 NEW Flyer DE35LF
2010 NEW Flyer DE40LFA
2009 NEW Flyer DE60LF
2010 NEW Flyer DE60LFA
2010 NEW Flyer DE60LFR
2011 NEW Flyer DE60LFR
2012 NEW Flyer DE60LFR
2013 NEW Flyer DE60LFR
2010 NEW Flyer GE35LFR
2010 NEW Flyer GE40LF
2009 NEW Flyer GE40LFR
2015 NEW Flyer MD30
2010 NEW Flyer XD35
2011 NEW Flyer XD35
2012 NEW Flyer XD35
2013 NEW Flyer XD35
2014 NEW Flyer XD35
2015 NEW Flyer XD35
2011 NEW Flyer XD40
2012 NEW Flyer XD40
2013 NEW Flyer XD40
2014 NEW Flyer XD40
2015 NEW Flyer XD40
2013 NEW Flyer XD60
2014 NEW Flyer XD60
2015 NEW Flyer XD60
2010 NEW Flyer XDE35
2011 NEW Flyer XDE35
2012 NEW Flyer XDE35
2013 NEW Flyer XDE35
2014 NEW Flyer XDE35
2010 NEW Flyer XDE40
2011 NEW Flyer XDE40
2012 NEW Flyer XDE40
2013 NEW Flyer XDE40
2014 NEW Flyer XDE40
2015 NEW Flyer XDE40
2013 NEW Flyer XDE60
2014 NEW Flyer XDE60
2015 NEW Flyer XDE60
2013 NEW Flyer XE40
2013 NEW Flyer XN35
2014 NEW Flyer XN35
2015 NEW Flyer XN35
2011 NEW Flyer XN40
2012 NEW Flyer XN40
2013 NEW Flyer XN40
2014 NEW Flyer XN40
2015 NEW Flyer XN40
2012 NEW Flyer XN60
2013 NEW Flyer XN60
2014 NEW Flyer XN60
2015 NEW Flyer XN60
2010 Nabi 31LFW
2011 Nabi 31LFW
2012 Nabi 31LFW
2010 Nabi 35LFW
2011 Nabi 35LFW
2010 Nabi 40LFW
2011 Nabi 40LFW
2012 Nabi 40LFW
2013 Nabi 40LFW
2014 Nabi 40LFW
2015 Nabi 40LFW
2010 Nabi 416
2011 Nabi 416
2012 Nabi 416
2013 Nabi 416
2010 Nabi 42BRT
2011 Nabi 42BRT
2012 Nabi 42BRT
2013 Nabi 42BRT
2014 Nabi 42BRT
2015 Nabi 42BRT
2010 Nabi 60BRT
2011 Nabi 60BRT
2012 Nabi 60BRT
2013 Nabi 60BRT

None of the vehicles this campaign names has a page on WhichTrim: every model year it names is older than the catalogue, which begins at 2016. The campaign record above is complete as filed, and whether one specific vehicle is included is settled by its VIN. Other campaigns on vehicles without a page here →

How much of it has been fixed

Source: manufacturer quarterly report, 49 CFR 573.7
Reported repaired 80%

of the campaign

The final figure: the six quarters of reporting that 49 cfr 573.7 requires have closed.

This is the manufacturer's own cumulative count of vehicles it has inspected and repaired, divided by the vehicles the campaign covers. It files that count with NHTSA every quarter for six consecutive quarters, starting from the quarter in which owners were told a remedy was ready, and then the obligation ends — so a figure on an older campaign is where the count stopped, not where it stands today.

It rarely reaches 100%, and not because the work was not done. The same report asks manufacturers to count vehicles they could not reach at all — exported, stolen, scrapped, or simply never located — and those stay in the denominator. A low number means a lot of these vehicles are still out there unrepaired; it does not tell you which ones.

The federal paperwork

Source: nhtsa.gov

Filed documents

NHTSA has not published the scanned filings for this campaign, or has not published them yet. The campaign record itself is on their site.

Check one specific vehicle

A recall applies to a build range, so year, make and model cannot settle it. NHTSA checks a VIN against the manufacturer's own list and tells you whether the repair is still outstanding on that vehicle.

NHTSA VIN recall lookup →

Campaign 16V038000 · the manufacturer calls it R16-001

Own one, or run a fleet? Recall Watch checks each VIN against every new NHTSA campaign and emails you when one lands, this one's expansions included. Or take a free one-line alert by model year.

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Common questions

Source: NHTSA, 49 CFR Part 573

Is R16-001 the same recall as 16V038000?

Yes. R16-001 is the number New Flyer Industries Ltd uses for this campaign in its own paperwork and in the letter it sends owners. 16V038000 is the number NHTSA files it under. One recall, two references — dealers and service departments generally quote the manufacturer's.

Does this recall repair cost anything?

No. Federal law requires the manufacturer to remedy a safety defect or a compliance failure at no charge, for vehicles up to 15 years old measured from the date of first sale. A dealer that asks you to pay for a recall repair is in the wrong.

How do I know whether my vehicle is included?

By VIN, not by model year. This campaign covers vehicles built Jan 1, 2010 to Dec 31, 2015. The manufacturer files a build range with NHTSA and only vehicles inside it are covered, so two identical-looking cars from the same year can differ. NHTSA's own lookup checks a VIN against the manufacturer's list.

What if the repair is not available yet?

It happens, and often. Manufacturers must notify owners when a defect is found even if the parts or the software are not ready, then notify them a second time once the remedy exists. The remedy filed for this campaign is described above.

What did the manufacturer say was wrong?

The problem, risk and fix quoted on this page are the manufacturer's own words as filed with NHTSA under 49 CFR Part 573. WhichTrim does not paraphrase them.

Who started this recall?

NHTSA's record credits the manufacturer. A recall can begin with the manufacturer's own testing, with a defect investigation, or with a compliance test against a Federal Motor Vehicle Safety Standard.