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NHTSA defect investigation · Preliminary Evaluation

Kia and KIA Motor preliminary evaluation PE22004

Power Sliding Door Auto Reverse Failure. NHTSA’s Office of Defects Investigation opened this preliminary evaluation about the door on 2 model years (2022). Opened Apr 10, 2022, closed Jun 13, 2023 after 14 months. It led to safety recall 23V236000. became a recall

What NHTSA says

Source: Office of Defects Investigation, as filed

On April 10, 2022, the Office of Defects Investigation (ODI) opened this Preliminary Evaluation (PE) after receiving 5 consumer complaints alleging the Power Sliding Doors (PSD) auto-reverse function failed to work properly in the model year (MY) 2022 Kia Carnival minivan vehicles. At that time, ODI was aware of 3 complaints alleging injuries to consumer?s arm, hand or shoulder caused by the closing PSD. Additionally, consumers alleged being trapped against the closing door while it was traversing in the closing direction. The initial complaints also alleged excessive force is needed to reverse the direction of the closing door. At this time, ODI is aware of 26 complaints and 11 injuries on the MY 2022 Carnival vehicles. In its August 2022 responses to ODI's Information Request on the PE, Kia provided 36 customer complaints, 21 field reports, and 5 related warranty claims. Kia also provided ODI with 21 reports of alleged injuries, however, Kia stated that it was able to confirm only 9 injuries. Typically, these injuries are attributed to fingers and arms. The Kia Carnival automatic stop and reversal system is designed to automatically reverse the direction of the closing PSD if it meets resistance from an object or person. It relies on resistance sensing technology which requires a minimum input force or pressure to trigger activation. The primary sensing components used to regulate the auto-reverse system activation are the anti-pinch sensor and the PSD motor torque systems. Following several discussions with ODI during this investigation, on March 31, 2023, Kia filed a safety recall (NHTSA No. 23V-236) of 51,568 MY 2022 and 2023 Kia Carnival vehicles (produced through February 22, 2023) to reduce the risk of injury from the closing PSD. The remedy will be to reprogram the PSD control module with an updated software that provides two warning chimes when the door begins to close or open (to alert the vehicle users the door is about to move).Also, the updated software will change the door speed to move more slowly as the door approaches its latching point. In view of the recall action being taken by Kia, ODI is closing this PE. The agency reserves the right to take additional action if warranted by future circumstances. The ODI complaints cited above can be viewed at www. NHTSA.gov under the following ODI identification numbers: 11423165, 11442133, 11447955, 11448290, 11450964, 11458125, 11461462, 11466619, 11466623, 11468938, 11469661, 11471224, 11471232, 11472272, 11487649, 11487671, 11489378, 11489577, 11491053, 11498214, 11501337, 11507176, 11507880, 11509037, 11512506, and 11516428.

Stage Preliminary Evaluation — NHTSA works to complete one within eight months Opened Apr 10, 2022 Closed Jun 13, 2023 Manufacturer Kia America, Inc. Components Structure › Body › Door Resulting recall 23V236000

A Preliminary Evaluation is the first formal stage: NHTSA has decided the complaints and other information it screened are worth a closer look, and asks the manufacturer for its own data on the condition. The summary is the agency’s own text from its investigation file, unedited; the opening and closing resumes with the full reasoning are on NHTSA’s site under this number.

What this means for an owner

Source: and what happens next

An investigation is not a finding that a defect exists, and it puts no duty on anyone. NHTSA opens a Preliminary Evaluation when complaints and other reports suggest a condition worth asking the manufacturer about; it upgrades to an Engineering Analysis when the answers warrant testing; it closes either when it recommends a recall, when the manufacturer recalls on its own, or when no defect trend is found. The agency’s own goals are about four months for a petition, eight for a Preliminary Evaluation or a Recall Query and eighteen for an Engineering Analysis; many run longer.

This one became a recall. The campaign page carries the manufacturer’s filed defect, risk and remedy, the build window and every model year covered; whether one specific vehicle is included is settled by VIN at nhtsa.gov/recalls.

Model years it names

Source: as NHTSA filed them

Also named on model years this site has no page for: 2022 KIA Motor Carnival.

A vehicle page’s investigation list carries the same action; a name here is the scope NHTSA opened, not a list of affected VINs.

Common questions

Source: NHTSA Office of Defects Investigation

Is PE22004 a recall?

No — it is the investigation that led to one. Recall 23V236000 is the campaign; its page carries the remedy.

Is PE22004 still open?

No. It closed on Jun 13, 2023 and led to recall 23V236000.

Which vehicles does PE22004 cover?

NHTSA opened it on 2 model years: 2022 Kia Carnival, 2022 KIA Motor Carnival. That is the scope of the inquiry, not a list of affected vehicles; a recall, if one follows, defines its own population by VIN.