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NHTSA defect investigation · Engineering Analysis

Freightliner and Western Star engineering analysis EA25006

Automatic Emergency Braking Errors. NHTSA’s Office of Defects Investigation opened this engineering analysis about the dynamic brake support/brake assist on 12 model years (2017–2022). Opened Oct 23, 2025 and still open — 11 months so far, against NHTSA’s goal of eighteen months for a engineering analysis. open

What NHTSA says

Source: Office of Defects Investigation, as filed

On May 26, 2023, the Office of Defects Investigation (ODI) opened a Preliminary Evaluation (PE23010) to assess reports of false positive activation of the Automatic Emergency Braking (AEB) system in model year (MY) 2017-2022 Daimler Trucks North America (DTNA) vehicles. The reports alleged that activation of the AEB system occurred while driving with no apparent obstruction in the vehicle's forward path, resulting in sudden vehicle deceleration. DTNA indicated that it received of a total of 315 reports that may relate to the alleged defect in MY 2017-2022 DTNA vehicles. DTNA stated that the vast majority of false positive activation of the subject systems occur in very limited durations and result in a five mile per hour deceleration. ODI considered four AEB systems offered by DTNA: Detroit Assurance 2.0, Detroit Assurance 4.0, Detroit Assurance 5.0, and Wabco OnGuard.  ODI’s analysis shows that of the Detroit Assurance versions, all are failing at similar rates. The OnGuard AEB systems equipped on the same model and model year vehicles have experienced a significantly lower claim rate. To date, ODI has received a total of 32 consumer complaints of inadvertent activation of AEB in MY 2017-2022 DTNA vehicles. In total, ODI reviewed 347 unique (i.e., non-duplicative Vehicle Identification Numbers) reports that may relate to the alleged defect, which include 24 reports involving a crash, 13 reports involving an alleged injury and one report with a fatality. PE23010 has been upgraded to an Engineering Analysis to further assess the scope, frequency, and potential safety related consequences of the inadvertent AEB activations in MY 2017-2022 DTNA vehicles. To review the ODI reports cited in the Opening Resume ODI Report Identification Number document, go to NHTSA.gov.

Stage Engineering Analysis — NHTSA works to complete one within eighteen months Opened Oct 23, 2025 Closed still open Manufacturer Daimler Trucks North America, LLC Components Forward Collision Avoidance › Dynamic Brake Support/Brake Assist

A Engineering Analysis is the deeper stage, usually upgraded from a Preliminary Evaluation: NHTSA tests, requests engineering documents and decides whether a safety defect exists. The summary is the agency’s own text from its investigation file, unedited; the opening and closing resumes with the full reasoning are on NHTSA’s site under this number.

What this means for an owner

Source: and what happens next

An investigation is not a finding that a defect exists, and it puts no duty on anyone. NHTSA opens a Preliminary Evaluation when complaints and other reports suggest a condition worth asking the manufacturer about; it upgrades to an Engineering Analysis when the answers warrant testing; it closes either when it recommends a recall, when the manufacturer recalls on its own, or when no defect trend is found. The agency’s own goals are about four months for a petition, eight for a Preliminary Evaluation or a Recall Query and eighteen for an Engineering Analysis; many run longer.

This one is open. Nothing is owed on the vehicle today; if it becomes a recall, owners are written to and the repair is free. The moment to know is the day the campaign number appears — Recall Watch checks each VIN against every new NHTSA campaign and emails you when one lands, or take a free one-line alert by model year.

Model years it names

Source: as NHTSA filed them

Also named: 2017 Freightliner Cascadia; 2018 Freightliner Cascadia; 2019 Freightliner Cascadia; 2020 Freightliner Cascadia; 2021 Freightliner Cascadia; 2022 Freightliner Cascadia; 2017 Western Star 5700; 2018 Western Star 5700; 2019 Western Star 5700; 2020 Western Star 5700; 2021 Western Star 5700; 2022 Western Star 5700.

A vehicle page’s investigation list carries the same action; a name here is the scope NHTSA opened, not a list of affected VINs.

Common questions

Source: NHTSA Office of Defects Investigation

Is EA25006 a recall?

No. A engineering analysis is NHTSA asking questions, not a recall. A safety recall carries an NHTSA campaign number and a duty to repair for free; this one has not produced one. Whether one particular vehicle has an open recall is a VIN question at nhtsa.gov/recalls.

Is EA25006 still open?

Yes, as of NHTSA’s latest file: opened Oct 23, 2025, 11 months ago.

Which vehicles does EA25006 cover?

NHTSA opened it on 12 model years: 2017 Freightliner Cascadia, 2018 Freightliner Cascadia, 2019 Freightliner Cascadia, 2020 Freightliner Cascadia, 2021 Freightliner Cascadia, 2022 Freightliner Cascadia and more. That is the scope of the inquiry, not a list of affected vehicles; a recall, if one follows, defines its own population by VIN.