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Early Warning Reporting · Ford

Ford Flex: deaths and injuries the manufacturer reported to NHTSA

Ford reported 107 incidents alleging a death or injury in a Ford Flex, model years 2009–2019, in its quarterly Early Warning reports to NHTSA (49 CFR 579.21), through 2026 Q1. Each is a claim the manufacturer received, not a finding; NHTSA does not verify them.

Photo: Dmitrii Filatov / Unsplash
107 incidents reported
2 deaths, as claimed
123 injuries, as claimed
2009–2019 model years named

By model year

Source: manufacturer EWR death and injury reports and production reports
Model yearIncidentsKilledInjuredBuiltPer 100,000 built
200912019——
201013013——
201120022——
2012809——
201318118——
201414015——
2015303——
201611013——
201720212,41316
201831621,11614
201930335,9508.3

The model year is the one the manufacturer named in the report. A model year with its own page links to it. “Built” is the manufacturer’s cumulative production for the model year from its latest Early Warning production report; the rate is incidents per 100,000 of them.

By the system the claimant named

Source: as the manufacturer reported it
System namedIncidentsKilled
Structure180
Visibility170
Steering System140
Air Bags131
Engine and Cooling System130
Other120
Power Train70
Suspension System60
Fuel System60
Latch50
Seats50
Fire50
Electrical System40
Seat Belts31
Service Brake System30
No System/Component Specified21
Exterior Lighting20
Tires10
Parking Brake System10
Wheels10

An incident naming several systems is counted under each. “Fire” and “Other” are categories in the rule, not systems.

Every one of these, dated and numbered

The defect dossier for the Ford Flex puts each report beside the recalls, investigations, bulletins and owner complaints on the same system, as a PDF and two CSVs: the Ford Flex, one system, every model year, numbered as exhibits.

The incidents

Source: VIN shown as NHTSA publishes it: the first eleven characters
IncidentModel yearStateKilledInjuredSystems namedReported
not reported2016CA01Air Bags2024 Q1
2021-10-292013MI01Suspension System · Steering System2021 Q4
not reported2013ID01Air Bags2021 Q2
2020-10-302018OH01Power Train2020 Q4
2020-09-082015SC01Suspension System · Steering System2021 Q1
2020-02-052016MI01Suspension System · Steering System2021 Q2
2020-02-052013AR01Suspension System2020 Q1
2019-09-132019—01Other2019 Q3
2019-09-132018—01Seat Belts2019 Q3
2019-07-112019FL01Steering System2019 Q3
2019-05-312019CA01Visibility2019 Q2
2019-03-082018TX14No System/Component Specified2019 Q2
2018-10-102016CA01Power Train2019 Q1
2018-08-092016CA01Other2018 Q3
2018-06-062010VA01Fuel System2018 Q3
not reported2010OH01Air Bags2018 Q2
2018-05-102016NC01Engine and Cooling System2018 Q4
2018-02-032012FL01Latch2018 Q1
2018-01-312014TX01Air Bags2018 Q1
2018-01-222017AR01Other2018 Q1
2017-12-062015TX01Electrical System2017 Q4
2017-10-232016MI01Visibility · Other2017 Q4
2017-10-022016MN01Visibility · Engine and Cooling System2017 Q4
2017-07-262017MI01Structure2017 Q3
2017-06-122012CA02Air Bags2017 Q3
2017-05-012016MI03Visibility2017 Q2
2017-04-242010KS01Fuel System2017 Q2
2017-04-192016CA01Structure2017 Q2
2017-01-042014WA01Seat Belts2017 Q1
2016-10-262016MI01Tires · Latch · Power Train · Steering System · Other2016 Q4
2016-09-102013SC11Seat Belts · Air Bags2019 Q4
not reported2015NJ01Seats2016 Q3
2016-08-152011NY01Steering System2016 Q4
2016-08-092016TX01Latch · Exterior Lighting · Engine and Cooling System2016 Q3
2016-07-132014MI01Service Brake System · Suspension System2016 Q3
2016-01-172012WI01Structure2016 Q2
2015-11-242010OH01Steering System2016 Q1
2015-10-252009PA01Seats2015 Q4
2015-06-212012MI01Fire · Electrical System2015 Q3
2015-06-122009CA03Power Train2015 Q2
2015-06-022012—01Seats2015 Q2
2015-03-172014OK01Parking Brake System2015 Q1
2015-03-052014IN01Electrical System · Fuel System · Engine and Cooling System2016 Q3
not reported2011NV03Engine and Cooling System2015 Q1
2015-02-172014MI01Steering System2015 Q1
not reported2014FL02Structure2014 Q4
not reported2013CA01Engine and Cooling System2014 Q4
2014-11-252014CA01Structure2014 Q4
2014-10-282014ID01Visibility2014 Q4
2014-10-272014—01Structure2014 Q4
2014-10-272013—01Seats2014 Q4
2014-10-272013—01Other2014 Q4
2014-10-272013—01Engine and Cooling System2014 Q4
2014-10-142014CA01Air Bags2014 Q4
2014-10-062013AZ01Other2014 Q4
2014-06-262014TX01Steering System2014 Q2
2014-05-232014MI01Visibility2014 Q2
2014-05-132013NE01Suspension System · Steering System2017 Q4
2014-04-162014TX01Steering System2014 Q2
2013-12-052011CA01Wheels2013 Q4
2013-09-252013FL01Steering System2013 Q4
2013-08-302013MI01Structure2014 Q1
2013-08-162011TN01Fuel System2013 Q3
2013-07-302013TX01Visibility2013 Q3
2013-06-282010MO01Air Bags2013 Q3
not reported2011CA01Structure2013 Q2
2013-03-152013CA01Fuel System2013 Q1
2013-01-302013UT01Engine and Cooling System2013 Q2
2013-01-172013CA01Visibility2013 Q1
2012-10-172010NV01Other2012 Q4
2012-09-182013TX01Steering System2012 Q3
2012-07-212013NC01Service Brake System2012 Q3
2012-06-232011OH01Air Bags2012 Q3
2012-06-212012MI01Structure2013 Q2
2012-06-112009TX01Visibility2012 Q2
not reported2012VA01Other2012 Q2
2012-05-222011CA01Power Train2012 Q2
2012-02-282011FL01Seats · Latch · Structure · Visibility · Exterior Lighting2012 Q3
2012-02-092012CA01Fire · Structure2014 Q2
2012-01-182011ME01Electrical System2012 Q1
2012-01-112009MI01Service Brake System2012 Q1
2012-01-092009NY04Engine and Cooling System2012 Q1
2012-01-062010CA01Fire · Visibility · Power Train · Engine and Cooling System · Steering System2012 Q1
not reported2010MO01Other2011 Q4
2011-10-312011KS01Air Bags2012 Q1
2011-10-282011CA01Structure2014 Q1
2011-10-142011TX01Other2011 Q4
not reported2011PA01Structure2011 Q3
not reported2011CA01Structure2011 Q3
2011-08-222010MI01Structure2011 Q4
2011-07-292009SC02Structure · Visibility · Fuel System · Engine and Cooling System2011 Q3
2011-07-212011MO01Visibility2011 Q3
2011-07-072011MI01Latch2011 Q3
2011-06-282011PA01Structure2011 Q2
2011-06-132011IN01Visibility2011 Q2
2011-02-172010KY01Air Bags2011 Q1
2011-01-132011CO01Power Train2011 Q1
2010-11-262010LA01Structure2010 Q4
2010-10-252011OH01Other2010 Q4
2010-10-142009ME01Visibility2010 Q4
2010-10-132010SD01Fire · Air Bags2010 Q4
2010-09-182009IA02Visibility2010 Q3
2010-09-042009TX01Engine and Cooling System2010 Q3
not reported2009IN01Air Bags2010 Q2
2010-05-192010CA01Visibility2010 Q2
2010-04-072009CT01Fire · No System/Component Specified2013 Q2
2010-02-122009OK01Engine and Cooling System2010 Q1

Each row above is a claim or notice Ford received alleging a death or injury in a Ford Flex and reported to NHTSA as 49 CFR 579.21 requires; NHTSA does not verify it, and a Flex that sold more will have more rows. All Ford models · What these reports are, and are not.