Toyota bulletin T-SB-0060-25
What it saysSome customers of 2024 – 2025 model year Grand Highlander Hybrid vehicles may experience one or more of the following complaints when the low fuel level warning light illuminates: The total amount of fuel dispensed… NHTSA’s full summary ↓
Toyota filed this with NHTSA as a service bulletin dated Aug 19, 2025, received Sep 9, 2025, about the engine. It names 2 model years (2024–2025). A service bulletin is not a safety recall: it is the manufacturer telling its dealers how to diagnose or repair a condition, and whether the work is paid for depends on the warranty in force. Quoting the number at a service desk can save a diagnosis.
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What the bulletin says
Source: NHTSA's summary of the manufacturer's communicationSome customers of 2024 – 2025 model year Grand Highlander Hybrid vehicles may experience one or more of the following complaints when the low fuel level warning light illuminates: •The total amount of fuel dispensed during refueling is less than the customer expects when •the fuel nozzle automatically clicks off, leading to the customer not being able to put as •much fuel into the tank as they expect. •The low fuel level warning light illuminates earlier than the customer expects. •Reduced driving range compared to customers’ expectations, resulting in more frequent •refueling than customers anticipated. The combination meter software logic has been updated to help meet customer expectations.
Document filed under this number
| Document | Kind | Dated | NHTSA id | At NHTSA |
|---|---|---|---|---|
| T-SB-0060-25 | Service bulletin | Aug 19, 2025 | 11022960 |
What the document itself lists
Parts the bulletin names
| Part number | Description | Qty | Find it |
|---|---|---|---|
| 83800-0EZ71 | Meter Assy, Combination | — | eBay Motors → |
| 83800-0EZ72 | Meter Assy, Combination | — | eBay Motors → |
| 83800-0EW91 | Meter Assy, Combination | — | eBay Motors → |
| 83800-0EW92 | Meter Assy, Combination | — | eBay Motors → |
| 83800-0EX11 | Meter Assy, Combination | — | eBay Motors → |
| 83800-0EX12 | Meter Assy, Combination | — | eBay Motors → |
| 83800-0EX31 | Meter Assy, Combination | — | eBay Motors → |
| 83800-0EX32 | Meter Assy, Combination | — | eBay Motors → |
Labour operation and the time the manufacturer allows
| Operation | Description | Time |
|---|---|---|
| EL2512 | Reflash Combination Meter | 1.2 hrs |
Read by machine from the document NHTSA serves (5 pages), read Sep 30, 2026. A part number is shown only where it matches Toyota’s own catalogue shape, an operation only with its code and time, and a description only where the reader got it whole; anything it could not settle is left out, and the PDF is the record. Times are the manufacturer’s warranty allowances, not a quote. Listings and prices on eBay Motors are the seller’s.
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The summary is NHTSA’s abstract of the document, as filed under 49 CFR 579.5. One communication is usually filed as several documents — the bulletin, a dealer notice, an owner letter — and the number on any of them finds this page. A PDF link is shown only once NHTSA’s own server has been seen to serve that document; the rest are checked over the following nights. Quote the number at a service desk; it is what the dealer’s system is keyed on.
Model years it names
Source: as the manufacturer filed themA vehicle page’s bulletin list shows the newest few communications filed against that model year; the count there is every one.
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What owners reported
Source: NHTSA complaint databaseOwners of the 2 model years this bulletin names have filed 328 complaints with NHTSA since 2015. 57 of them name Engine — the same broad component group this bulletin is filed under. NHTSA groups complaints coarsely, so that means the same area of the vehicle, not necessarily the same fault.
The contact owns a 2024 Toyota Grand Highlander Hybrid. The contact stated while accelerating from a complete stop, the vehicle failed to respond within 2-3 seconds and was nearly T-boned by another vehicle. The contact stated that the failure had been recurring intermittently while accelerating from a complete stop.
2024 Toyota Grand Highlander · Engine · filed with NHTSA Jun 18, 2025 · ODI 11667636
Poor acceleration from 0 to 40. Vehicle will start shuttering at a dead stop. The engine has shut off once with this issue. It happened around 4800 miles
2025 Toyota Grand Highlander · Engine · filed with NHTSA Oct 28, 2025 · ODI 11695992
A complaint is one owner’s account, not a defect finding, and a bulletin is not a recall. Nothing here says this bulletin was issued because of these complaints, or that the repair it describes fixed them. Complaint files on this site begin in 2015.
More bulletins about the engine
Source: same model, same component group10 other manufacturer communications filed against the Toyota Grand Highlander under the same component group (engine), newest first. The eight newest are listed; the rest are on the Toyota list.
| Number | Kind | Dated | NHTSA’s summary |
|---|---|---|---|
| T-SB-0104-21 OBSOLETE | Service bulletin | Feb 27, 2026 | OBSOLETE NOTICE February 27, 2026: This bulletin is no longer applicable and is now obsolete. |
| T-SB-0107-20 REV2 | Service bulletin | Feb 12, 2025 | OBSOLETE NOTICE February 11, 2025: This bulletin is now obsolete. Please see T-SB-0021-25. |
| T-SB-0021-25 | Service bulletin | Feb 10, 2025 | Flash reprogramming allows the Electronic Control Unit (ECU) software to be updated without replacing the ECU. Flash calibration updates for… |
| T-SB-0096-24 | Service bulletin | Oct 15, 2024 | Some 2023 – 2024 model year Camry, Camry Hybrid, RAV4, and RAV4 Hybrid vehicles and 2024 model year Grand Highlander Hybrid vehicles equippe… |
| T-SB-0103-20 REV1 | Service bulletin | Jun 19, 2024 | This Service Bulletin provides updated non-electric water pump leak inspection and diagnostic tips for some 2008 – 2025 model year Toyota ve… |
| T-TT-0694-22 REV2 | Service bulletin | Jun 6, 2024 | After jump-starting, the vehicle may experience a no-start condition and multiple DTCs including U010087. Upon investigation, it is found th… |
| T-SB-0120-20 | Service bulletin | Apr 15, 2024 | Some 2021 – 2024 model year Toyota vehicles may require the download and installation of vehicle specific software or configuration software… |
| T-SB-0017-24 | Service bulletin | Apr 15, 2024 | Some 2024 model year Grand Highlander Hybrid vehicles may exhibit a hesitation when accelerating from 0 – 40 mph with steady throttle. The E… |
Quote the number at the service desk. It is what the dealer’s system is keyed on.
Every manufacturer communication NHTSA holds for Toyota, by the number printed on the letter.
Common questions
Source: NHTSA, 49 CFR 579.5Is Toyota T-SB-0060-25 a recall?
No. A service bulletin is a manufacturer communication filed with NHTSA under 49 CFR 579.5; a safety recall carries an NHTSA campaign number (two digits, a letter, six digits) and a federal duty to repair for free. Check the vehicle’s recalls by VIN at nhtsa.gov/recalls, or on its page here.
Is the T-SB-0060-25 repair free?
Not automatically. A service bulletin describes how to diagnose or repair a condition; who pays depends on the warranty in force, any extension, and the dealer. Quoting the number can save a diagnosis either way. Every Toyota warranty extension on file lists the ones Toyota has filed.
Which vehicles does T-SB-0060-25 cover?
The manufacturer filed it against 2 model years: 2025 Toyota Grand Highlander, 2024 Toyota Grand Highlander. Whether one particular vehicle is affected is a matter of its VIN and its build, not its model year alone.