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Manufacturer communication · Service bulletin

Kia bulletin SA607

What it saysThis bulletin provides instructions to add body sealant to the right front panel seam area, which may not have sufficient sealant applied during assembly on certain 2025MY Niro HEV, PHEV, and EV (SG2 P/HEV, EV) vehicles… NHTSA’s full summary ↓

Kia filed this with NHTSA as a service bulletin dated Jul 16, 2025, received Jul 23, 2025, about the structure — 1 document under this number: TSB_BOD339. It names 1 model year (2025). A service bulletin is not a safety recall: it is the manufacturer telling its dealers how to diagnose or repair a condition, and whether the work is paid for depends on the warranty in force. Quoting the number at a service desk can save a diagnosis.

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What the bulletin says

Source: NHTSA's summary of the manufacturer's communication
Built on or after 31 Oct 2024 “Produced between October 31, 2024”

What it applies to, as the document itself states it — the build window in the manufacturer’s own words, read by machine from the PDF NHTSA serves. The build date is on the certification label in the driver’s door jamb; the dealer settles a borderline vehicle by its VIN.

TECHNICAL SERVICE BULLETIN: SERVICE ACTION: RIGHT FRONT BODY PANEL SEALANT APPLICATION (SA607) - This bulletin provides instructions to add body sealant to the right front panel seam area, which may not have sufficient sealant applied during assembly on certain 2025MY Niro HEV, PHEV, and EV (SG2 P/HEV, EV) vehicles produced between October 31, 2024, and December 13, 2024. The affected vehicles may exhibit water leak intrusion into the cabin (front passenger seat) floor area.

Manufacturer campaign id SA607 Kind Service bulletin Manufacturer date Jul 16, 2025 Received by NHTSA Jul 23, 2025 Components Structure

Document filed under this number

DocumentKindDatedNHTSA idAt NHTSA
TSB_BOD339Service bulletinJul 16, 202511020866PDF, 1,074 KB

The summary is NHTSA’s abstract of the document, as filed under 49 CFR 579.5. One communication is usually filed as several documents — the bulletin, a dealer notice, an owner letter — and the number on any of them finds this page. A PDF link is shown only once NHTSA’s own server has been seen to serve that document; the rest are checked over the following nights. Quote the number at a service desk; it is what the dealer’s system is keyed on.

Doing the repair yourself, or pricing it before the shop does? Search the part by fitment on eBay Motors — the listing and the price are the seller’s.

Find the body for the 2025 Niro →

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Model years it names

Source: as the manufacturer filed them

A vehicle page’s bulletin list shows the newest few communications filed against that model year; the count there is every one.

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What owners reported

Source: NHTSA complaint database

Owners of the 1 model year this bulletin names have filed 20 complaints with NHTSA since 2015.

A complaint is one owner’s account, not a defect finding, and a bulletin is not a recall. Nothing here says this bulletin was issued because of these complaints, or that the repair it describes fixed them. Complaint files on this site begin in 2015.

More bulletins about the structure

Source: same model, same component group

1 other manufacturer communication filed against the Kia Niro under the same component group (structure), newest first.

NumberKindDatedNHTSA’s summary
TSB_BOD314Service bulletinMay 31, 2023TECHNICAL SERVICE BULLETIN: OVERHEAD CONSOLE SUNGLASS DOOR-LATCH REPAIR - This bulletin provides information to repair the overhead console…

Quote the number at the service desk. It is what the dealer’s system is keyed on.

Every manufacturer communication NHTSA holds for Kia, by the number printed on the letter.

Photo: Christian Buehner / Unsplash

Common questions

Source: NHTSA, 49 CFR 579.5

Is Kia SA607 a recall?

No. A service bulletin is a manufacturer communication filed with NHTSA under 49 CFR 579.5; a safety recall carries an NHTSA campaign number (two digits, a letter, six digits) and a federal duty to repair for free. Check the vehicle’s recalls by VIN at nhtsa.gov/recalls, or on its page here.

Is the SA607 repair free?

Not automatically. A service bulletin describes how to diagnose or repair a condition; who pays depends on the warranty in force, any extension, and the dealer. Quoting the number can save a diagnosis either way. Every Kia warranty extension on file lists the ones Kia has filed.

Which vehicles does SA607 cover?

The manufacturer filed it against 1 model year: 2025 Kia Niro. Whether one particular vehicle is affected is a matter of its VIN and its build, not its model year alone. The document itself sets the build window: built on or after 31 Oct 2024 — the build date is on the certification label in the driver’s door jamb.